Bontrager 272789 Manual Download Page 2 | Manualshive

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Summary of Contents for 272789

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Page 4: ...ly 2 Adjusting aero brake levers 2 Lubricating aero brake levers 3 Installation instructions 4 6 Check all parts compatibility before installing 4 To install a brake lever 4 5 To install a brake cable in the lever 5 To attach a cable and adjust the brake 5 6 Bontrager warranty 7 Copyright Trek Bicycle Corporation 2005 All rights reserved ...

Page 5: ...compatible with all Bontrager handlebars when installed according to the directions in this manual If you have a question or problem that your Bontrager dealer can t handle contact us at Bontrager Components 800 369 8735 Attn Customer Service http www bontrager com 801 W Madison Street Waterloo Wisconsin 53594 CAUTION The expander wedge which attaches the brake lever to the handlebar applies force...

Page 6: ...en the bolts on the brake levers Figures 2 3 until secure or to these maximum torque speciﬁcations Expander bolt 60 Lb in 6 7 N m Cable holder set screw 9 0 Lb in 1 0 N m Adjusting aero bar brake levers There is no adjustment offered on aero brake levers WARNING Never ride a bike if you are not certain the brakes are working properly or you if suspect a problem with the brake cables Malfunctioning...

Page 7: ...3 Lubricating aero bar brake levers Every 3 months lubricate the brake lever pivots with Wrench Force SynLube or a similar light oil ...

Page 8: ...s and brakes Only use parts which are compatible with the speciﬁcations of this lever Brake cable pull is for caliper type brakes only Handlebar inner diameters depending on size between 20 0 21 0mm between 21 0 22 0mm Handlebar outer diameter less than 24 6mm Cable ends are ATB type 6 or 8mm Figure 5 If you are not sure if these brake levers are compatible with your bicycle consult your dealer To...

Page 9: ...d side of the cable holder and through the slot Figure 5 4 Push the cable end into the center of the cable holder 5 Slide the cable through the lever and then through the cable exit hole Figure 6 6 Tighten the set screw until snug or to a maximum of 9 0 Lb in 1 0 N m The set screw s sole function is to prevent rattling To attach the cable and adjust the brake 1 Follow normal procedures to cut the ...

Page 10: ...Test ride the bike Make sure the lever can move at least 25mm Figure 7 but cannot contact the handlebar under hard braking If the brakes fail these tests do not ride the bicycle Readjust the brake system or choose different components Figure 7 Minimum lever opening ...

Page 11: ...void in its entirety by any modiﬁcation of the wheelset or components This warranty is expressly limited to the repair or replacement of a defective item and is the sole remedy of the warranty This warranty extends from the date of purchase applies only to the original owner and is not transferable Bontrager is not responsible for incidental or consequential damages Some states do not allow the ex...

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