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User’s Manual

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Figure 6-3: M3699 Voltage Limiter Block Diagram

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Summary of Contents for M3699

Page 1: ...Web www bonitron com Tel 615 244 2825 Email info bonitron com Model M3699 Voltage Limiter Module Customer Reference Manual ...

Page 2: ...design develop and manufacture the quality industrial electronic systems demanded in today s market A strong academic background supported by continuing education is complemented by many years of hands on field experience A clear advantage Bonitron has over many competitors is combined on site engineering labs and manufacturing facilities which allows the engineering team to have immediate access ...

Page 3: ...Below is a sampling of Bonitron s current product offering WORLD CLASS PRODUCTS Undervoltage Solutions Overvoltage Solutions Uninterruptible Power for Drives DC Bus Ride Thru Voltage Regulators Chargers and Dischargers Energy Storage Braking Transistors Braking Resistors Transistor Resistor Combo Line Regeneration Dynamic Braking for Servo Drives Common Bus Solutions Portable Maintenance Solutions...

Page 4: ...M3699 4 This page intentionally left blank ...

Page 5: ...ounting Orientation 11 3 4 Wiring and User Connections 12 Table 3 1 Wiring Specifications 12 3 5 Fusing 12 Figure 3 2 M3699 Wiring Connections 13 4 OPERATION 15 4 1 Functional Description 15 4 2 Features 15 4 2 1 Voltage Present Indicator 15 4 3 Startup 15 4 3 1 Pre Power Checks 15 4 3 2 Startup Procedure And Checks 15 5 MAINTENANCE AND TROUBLESHOOTING 17 5 1 Troubleshooting 17 5 1 1 LED Indicator...

Page 6: ...M3699 6 This page intentionally left blank ...

Page 7: ... integrate and use the M3699 In the event of any conflict between this document and any publication and or documentation related to the application the latter shall have precedence 1 3 MANUAL VERSION AND CHANGE RECORD Rev 00a is the initial printing of the manual for the M3699 Added efficiency chart to engineering data in Rev 00b The manual template was updated in Rev 00c Updates to Tables 2 1 and...

Page 8: ...ifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss CAUTION CAUTION Identifies information about practices or circumstances that can lead to property damage or economic loss Attentions help you identify a potential hazard avoid a hazard and recognize the consequences CAUTION CAUTION Heat or burn hazard Identifies a statement...

Page 9: ...put For backup systems using capacitors or batteries such as Bonitron Uninterruptible Power for Drives the M7001 can provide backup to local control systems sensors or networks with 24VDC 2 2 PART NUMBER BREAKDOWN Figure 2 1 Example of Part Number Breakdown BASE MODEL NUMBER The Base Model Number for the voltage limiter modules is M3699 CONTINUOUS POWER RATING The continuous power rating is a 3 di...

Page 10: ... T HE E N C L OS UR E C OV E R R E M O V E D NE V E R AT T E M P T T O S E RV I CE T H I S P R O D U CT W I T H OUT F I RS T D I S C O NN E CT I N G P OW E R T O AN D F R OM T H E UN I T AL W AY S AL L O W AD E Q U AT E T I M E F O R RE S I DU AL V O LT AG E S T O D R AI N BE F O RE R E M OV I N G T HE E N C L OS UR E C OV E R FAILURE TO HEED THESE WARNINGS MAY RESULT IN SERIOUS BODILY INJURY OR D...

Page 11: ... this product please verify that the product received matches the product that was ordered and that there is no obvious physical damage to the unit If the wrong product was received or the product is damaged in any way please contact the supplier from which the product was purchased 3 3 MOUNTING The M3699 module has one method of mounting which is a DIN rail Mounting dimensions can be found in Sec...

Page 12: ...s to meet the voltage and current levels present for your application Table 3 1 Wiring Specifications 3 5 FUSING Fusing for the M3699 Voltage Limiter are internal and not user serviceable SIGNAL TERMINAL MINIMUM WIRE SIZE MAXIMUM WIRE SIZE TORQUE Input DC TB1 1 18 AWG 10 AWG 16 lb in Input DC TB1 2 18 AWG 10AWG 16 ln in Output DC TB2 1 18 AWG 12 AWG 16 lb in Output DC TB2 2 18 AWG 12 AWG 16 lb in ...

Page 13: ...User s Manual 13 Figure 3 2 M3699 Wiring Connections M3699 VOLTAGE LIMITER 125 1000V INPUT OUTPUT ISOLATED SWITCHING 24V POWER SUPPLY INPUT 24V OUTPUT SOLAR ARRAY DIN RAIL DIN RAIL ...

Page 14: ...M3699 14 This page intentionally left blank ...

Page 15: ... covers basic checks and procedures that may be used when performing a startup with a M3699 4 3 1 PRE POWER CHECKS Ensure that all connections are tight and that all wiring is of the proper size and rating for operation with proper fusing Ensure that the polarity of the DC link to the attached system is correct Check for exposed conductors that may lead to inadvertent contact Check for any debris ...

Page 16: ...M3699 16 This page intentionally left blank ...

Page 17: ...T LIT Check incoming voltage 5 1 2 NO OUTPUT If there is no output check for the correct polarity on the input 5 2 TECHNICAL HELP BEFORE YOU CALL If possible please have the following information when calling for technical help Exact model number of affected units Serial number of unit Name and model number of attached drives Name of original equipment supplier Brief description of the application...

Page 18: ...M3699 18 This page intentionally left blank ...

Page 19: ...OUTPUT CURRENT M3699 135 DIN 125 1000 VDC 175 VDC 0 A 0 77 A 6 2 EFFICIENCY POWER CONSUMPTION The M3699 efficiency varies with the input DC voltage according to Fig 6 1 Figure 6 1 M3699 Efficiency Chart 84 0 85 0 86 0 87 0 88 0 89 0 90 0 91 0 100 200 300 400 500 600 700 800 900 1000 Efficiency Volts VDC Efficiency ...

Page 20: ...M3699 20 6 3 DIMENSIONS AND MECHANICAL DRAWING Figure 6 2 M3699 Chassis Dimensional Outline 25 7 4 80 3 150 35 1 5 2 3 MOUNTING RAIL 5 90 3 80 1 90 2 20 RAIL FOOTPRINT ...

Page 21: ...User s Manual 21 Figure 6 3 M3699 Voltage Limiter Block Diagram F V C D L1 C I FB V FB PWM R FI L2 R R R R FV TB1 TB2 C LED ...

Page 22: ...M3699 22 NOTES ...

Page 23: ......

Page 24: ...D_M3699_CMAN_VALL_01c 02 02 2016 521 Fairground Court Nashville Tennessee 37211 615 244 2825 FAX 615 244 2833 www bonitron com ...

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