bonitron M3452ON Customer Reference Manual Download Page 2

Bonitron, Inc.

 

 

Bonitron, Inc. 

Nashville, TN 

 
 

 

 

 

An industry leader in providing solutions for AC drives. 

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BOUT 

B

ONITRON

 

Bonitron  designs  and  manufactures  quality  industrial  electronics  that  improve  the  reliability  of 
processes and variable frequency drives worldwide. With products in numerous industries, and 
an  educated  and  experienced  team  of  engineers,  Bonitron  has  seen  thousands  of  products 
engineered since 1962 and welcomes custom applications. 

With  engineering,  production,  and  testing  all  in the  same facility,  Bonitron  is  able to  ensure  its 
products are of the utmost quality and ready to be applied to your application.  

The Bonitron engineering team has the background and expertise necessary to design, develop, 
and manufacture the quality industrial electronic 

systems demanded in today’s market.  A strong 

academic  background  supported  by  continuing  education  is  complemented  by  many  years  of 
hands-on field experience.  A clear advantage Bonitron has over many competitors is combined 
on-site engineering labs and manufacturing facilities, which allows the engineering team to have 
immediate  access  to  testing  and  manufacturing.  This  not  only  saves  time  during  prototype 
development, but also is essential to providing only the highest quality products. 

The sales and marketing teams work closely with engineering to provide up-to-date information 
and  provide  remarkable customer  support  to  make  sure  you  receive  the best solution for  your 
application.    Thanks  to  this  combination  of  quality  products  and  superior  customer  support, 
Bonitron has products installed in critical applications worldwide. 

Summary of Contents for M3452ON

Page 1: ...Web www bonitron com Tel 615 244 2825 Email info bonitron com Model M3452ON Active Braking Indicator Customer Reference Manual ...

Page 2: ...design develop and manufacture the quality industrial electronic systems demanded in today s market A strong academic background supported by continuing education is complemented by many years of hands on field experience A clear advantage Bonitron has over many competitors is combined on site engineering labs and manufacturing facilities which allows the engineering team to have immediate access ...

Page 3: ...Below is a sampling of Bonitron s current product offering WORLD CLASS PRODUCTS Undervoltage Solutions Overvoltage Solutions Uninterruptible Power for Drives DC Bus Ride Thru Voltage Regulators Chargers and Dischargers Energy Storage Braking Transistors Braking Resistors Transistor Resistor Combo Line Regeneration Dynamic Braking for Servo Drives Common Bus Solutions Portable Maintenance Solutions...

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Page 5: ... 11 3 2 Unpacking 11 3 3 Mounting 11 3 4 Wiring and Customer Connections 11 Figure 3 1 Typical Interconnection Diagram 12 3 4 1 Power Wiring 12 3 4 2 I O Wiring 12 Table 3 1 Wiring Specifications 13 4 OPERATION 15 4 1 Functional Description 15 4 2 Features 15 4 2 1 Connectors 15 4 2 2 Output Selection Switch 15 Table 4 1 Output Switch selections 15 4 2 3 Test Mode Position 9 16 Figure 4 1 Front Vi...

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Page 7: ... guide for the Model M3452ON Active Braking Indicator It will provide the user with the necessary information to successfully install integrate and use the M3452ON In the event of any conflict between this document and any publication and or documentation related to the system the latter shall have precedence 1 3 MANUAL VERSION AND CHANGE RECORD Rev 00 is the original release of the M3452ON manual...

Page 8: ...M3452ON 8 This page intentionally left blank ...

Page 9: ...oduct is designed for use with any M3452 braking chopper with Master Slave control signal connections Contact your distributor for more information 2 2 PART NUMBER BREAKDOWN BASE MODEL NUMBER The Base Model Number M3452 indicates that the unit is related to braking modules ON specifies a buffer board and M1 specifies the version There are no special options at this time 2 3 GENERAL SPECIFICATIONS ...

Page 10: ... D T E C HN I C I AN S BE F O RE AT T E M P T I N G I N S T AL L AT I O N O R RE M OV AL O F T HI S P R O D U CT B E S U RE T O RE V I E W DO C UM E NT AT I O N O F AL L C O N N E CT E D D E V I S E S F O R P E R T I NE NT S AF E T Y P RE C AU T I ON S IN S T AL L AT I O N AN D O R RE M OV AL O F T HI S P R O DU CT S H O U LD O N LY B E AC C O M P L I S HE D B Y A Q U AL I F I E D E LE CT RI CI AN...

Page 11: ...was received or the product is damaged in any way please contact the supplier from which the product was purchased 3 3 MOUNTING The unit is mounted with a standard DIN rail clip attached to the back of the enclosure Refer to Figure 6 1 to determine the correct mounting dimensions for your unit 3 4 WIRING AND CUSTOMER CONNECTIONS This section provides information about the field connection of the M...

Page 12: ...in the interconnection wiring of this product All wiring should be done in accordance with National Electrical Code or equivalent regulations 3 4 1 POWER WIRING This unit requires an external 24Vdc power supply The system must be supplied with at least 100 mA at 24VDC 10 to guarantee correct operation 3 4 2 I O WIRING The Input Signal connector should only be connected to the Master Slave control ...

Page 13: ...5 Nm TB1 2 No Connection TB1 3 Signal Input Common to TB1 1 28 16 22 25 Nm TB2 1 Power Input 24VDC to TB2 2 28 16 22 25 Nm TB2 2 Power Input 24VDC common to TB2 1 28 16 22 25 Nm TB2 3 No Connection TB2 4 NO Output Contact 250V AC DC 120mA Max 28 16 22 25 Nm TB2 5 Contact Common 250V AC DC 120mA Max 28 16 22 25 Nm TB2 6 NC Output Contact 250V AC DC 120mA Max 28 16 22 25 Nm ...

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Page 15: ...lly isolated from all other connections on the M3452ON 4 2 1 2 TB2 1 2 POWER The power input accepts 24VDC to supply power to the voltage monitor board 4 2 1 3 TB2 4 5 6 FORM C OUTPUT CONTACT The output contact is composed of a Form C optomos relay The optomos relay is much faster than a mechanical relay allowing lower input to output delays This relay will accept AC and DC voltages up to 250V and...

Page 16: ...cle on and off at 1 second intervals regardless of the input To enter test mode 1 Remove 24V power from the module 2 Select Position 9 on the output selection switch 3 Apply 24V power from the module 4 Output will cycle 5 When finished testing select a different switch position and cycle power Note Unit will stay in test mode until power is cycled ...

Page 17: ...User s Manual 17 Figure 4 1 Front View COMMON Test Point SIGNAL Test Point SELECTION POWER LED ACTIVE SIGNAL LED 9 6 87 2 1 0 3 5 4 PULSE OUTPUT Dwg 100045 Rev 20100323 ...

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Page 19: ...approved by Bonitron will void any warranty remaining on this unit OUTPUT CONTACTS DO NOT CHANGE Remove power and set selection switch to position 9 Apply power and the Power LED should be on as well as Signal LED pulsing in 1 second intervals The output contacts should be following the Signal LED The Output contacts should read approximately 30 ohms when closed If the module functioned properly d...

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Page 21: ...User s Manual 21 6 ENGINEERING DATA 6 1 DIMENSIONS AND MECHANICAL DRAWINGS Figure 6 1 M3452ON Chassis Dimensional Outline Drawing Dwg 080361 Rev 20080819 ...

Page 22: ...M3452ON 22 NOTES ...

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Page 24: ...D_M3452ON_CMAN_VALL_00b 04 04 2014 521 Fairground Court Nashville TN 37211 USA Tel 615 244 2825 Fax 615 244 2833 Web www bonitron com Email info bonitron com ...

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