background image

- 2 -

The

 

work

 

place

 

must

 

not

 

be

 

exposed

 

to

 

dangerous

 

movements

 

from

 

other

 

machines

 

in

 

operation.

Explosive,

 

corrosive

 

and/or

 

toxic

 

materials

 

should

 

not

 

be

 

stored

 

in

 

the

 

same

 

place.

From

 

the

 

control

 

position

 

the

 

operator

 

must

 

be

 

able

 

to

 

see

 

the

 

entire

 

apparatus

 

and

 

the

 

surrounding

 

area.

 

Within

 

the

 

area

  

you

 

must

 

prevent

 

access

 

to

 

unauthorized

 

persons

 

and

 

objects

 

that

 

may

 

constitute

 

a

 

source

 

of

 

danger.

All

 

the

 

installation

 

operations

 

involving

 

connections

 

with

 

outside

 

main

 

supplies

 

(especially

 

electricity)

 

must

 

be

 

done

 

by

 

professionally

 

qualified

 

people.

Installation

 

must

 

be

 

done

 

by

 

authorized

 

personnel

 

following

 

the

 

special

 

instructions

 

contained

 

in

 

the

 

manual

 

where

 

necessary.

Safety

Any

 

tampering

 

or

 

alteration

 

of

 

the

 

apparatus

 

which

 

is

 

not

 

previously

 

authorized

 

by

 

the

 

manufacturer

 

will

 

release

 

the

 

latter

 

from

 

any

 

liability

 

for

 

damages

 

deriving

 

from

 

or

 

referring

 

to

 

the

 

above-mentioned

 

actions.

Removal

 

or

 

tampering

 

with

 

the

 

safety

 

devices

 

constitutes

 

violation

 

of

 

the

 

correlated

 

safety

 

regulations.

The

 

operator

 

must

 

also

 

observe

 

the

 

following

 

safety

 

procedures:

Check

 

that

 

dangerous

 

conditions

 

do

 

not

 

arise

 

during

 

the

 

operation

 

manoeuvres.

 

Stop

 

the

 

machine

 

immediately

 

in

 

case

 

of

 

irregular

 

functioning

 

and

 

contact

 

the

 

customer

 

service

 

office

 

of

 

the

 

authorized

 

retailer.

Check

 

that

 

the

 

working

 

area

 

around

 

the

 

machine

 

is

 

free

 

of

 

potentially

 

dangerous

 

objects

 

and

 

that

 

there

 

is

 

no

 

oil

 

(or

 

other

 

sticky

 

materials)

 

on

 

the

 

flooring

 

since

 

this

 

is

 

a

 

potential

 

danger

 

for

 

the

 

operator.

The

 

operator

 

must

 

wear

 

suitable

 

work

 

clothing,

 

protective

 

goggles,

 

gloves

 

and

 

mask

 

to

 

prevent

 

harm

 

from

 

dust

 

or

 

impurities

 

being

 

blown

 

out.

 

Dangling

 

objects

 

such

 

as

 

bracelets

 

should

 

not

 

be

 

worn,

 

long

 

hair

 

should

 

be

 

protected

 

in

 

a

 

suitable

 

manner,

 

shoes

 

should

 

be

 

suitable

 

for

 

the

 

type

 

of

 

operation

 

to

 

be

 

performed.

Technical

 

service,

 

repairs

 

and

 

replacement

 

of

 

parts

All

 

repair

 

and

 

extraordinary

 

maintenance

 

operations

 

should

 

be

 

carried

 

out

 

by

 

authorized

 

and

 

professionally

 

qualified

 

personnel.Disconnect

 

the

 

machine

 

from

 

the

 

mains

 

supplies

 

(electricity,

 

compressed

 

air,

 

etc.)

 

before

 

any

 

maintenance

 

operation.Use

 

original

 

spare

 

parts

 

supplied

 

by

 

the

 

manufacturer.

Storing

Should

 

the

 

machine

 

have

 

to

 

placed

 

in

 

storage

 

for

 

a

 

long

 

period,

 

disconnect

 

the

 

main

 

supplies,

 

empty

 

the

 

tanks

 

containing

 

the

 

operating

 

liquids

 

and

 

make

 

sure

 

that

 

those

 

parts

 

which

 

could

 

be

 

damaged

 

by

 

the

 

deposit

 

of

 

dust

 

are

 

adequately

 

protected.

 

Grease

 

those

 

parts

 

which

 

could

 

be

 

damaged

 

due

 

to

 

drying

 

out

 

and,

 

when

 

the

 

machine

 

is

 

used

 

again,

 

replace

 

the

 

gaskets

 

indicated

 

in

 

the

 

spare

 

parts

 

section.

Scrapping

If

 

the

 

machine

 

is

 

not

 

to

 

be

 

used

 

again,

 

it

 

should

 

be

 

made

 

inoperative.

Those

 

parts

 

which

 

could

 

cause

 

danger

 

should

 

be

 

rendered

 

harmless.

Consult

 

disposal

 

classification

 

lists

 

for

 

the

 

disposal

 

category

 

of

 

the

 

product.

Scrap

 

as

 

iron

 

scrap

 

and

 

send

 

to

 

the

 

appropriate

 

refuse

 

collection

 

centres.

If

 

it

 

is

 

considered

 

special

 

waste,

 

dismantle

 

and

 

divide

 

into

 

similar

 

parts

 

before

 

disposing

 

in

 

accordance

 

with

 

the

 

regulations

 

in

 

force.

Summary of Contents for BC988

Page 1: ...Wheel Balancer Operation Manual Model BC988 BONIC ...

Page 2: ... WHEEL BALANCING 3 9 SELF CALIBRATION FACILITY 3 10STATIC ALU FUNCTIONS 3 11 OPTIMIZING THE UNBALANCE 3 12 INCONSTANT UNBALANCE READINGS 4 ORDINARY MAINTENANCE 8 4 1 ADJUSTING THE BELT PULLEY 4 2 COMPUTER BOARD REPLACEMENT 5 TROUBLE SHOOTING 9 6 LOGIC TROUBLE SHOOTING SEQUENCE 10 6 1 CHECKING AND SETTING OF STATIC VALUE STI 6 2 CHECKING AND UNBALANCING POSITION 6 3 CHECKING AND CALIBRATION OF FIXE...

Page 3: ...ould only be used by specially trained and authorized personnel The training and informing of the operating staff should be done so as to enable them to operate the machine as described in the instructions provided by the manufacturer so that the machine performs in the best possible way and the operations are carried out efficiently and safely For any doubts relating to the use installation and m...

Page 4: ... or other sticky materials on the flooring since this is a potential danger for the operator The operator must wear suitable work clothing protective goggles gloves and mask to prevent harm from dust or impurities being blown out Dangling objects such as bracelets should not be worn long hair should be protected in a suitable manner shoes should be suitable for the type of operation to be performe...

Page 5: ...al data 3 Product Weight 165 35lbs 75kg 2 INTRODUCTION The wheel balancer with a microprocessor capable of balancing wheels weighing up to 45 Kg The control elements and signals are all contained on the front panel The keyboard calibration system also provides a sufficient adjustment range to cope with unusual wheels acing motorcycles and cars Some ALU functions are available for specially shaped ...

Page 6: ...inches self calibrating 10 Emergency key 11 Key to start cycle 12 Opt program 3 INSTRCUTIONS FOR USE 3 1 Lifting and Installation Lever the base to lift the balancing machine In no circumstances should and force be applied to other parts such as the mandrel the headstock the casing or the accessories tray 3 2 Power supply Before connecting the machine to the mains with the cable provided check tha...

Page 7: ...oard Varying the distance dimension A Varying the width dimension L Varying the diameter dimension D Recalculating the values Disp The values below the threshold Static Dynamic ALUx Dynamic Balancer self calibrating Start by closing the guard Unbalance measured in gm or oz Width measured in mm or inches Diameter measured in mm or inches Start measuring cycle Emergency cycle stop The unit of measur...

Page 8: ...T An unbalance value reading below 10 12 grams 0 4 0 5 oz is normally sufficient for good balancing With this balancing machine it is easy to balance to a tolerance of only 5 grams 0 2 oz or less THRESHOLD KEY FINE The correction of residual unbalance below 5 grams 0 2 oz can be read whenever necessary wheels for special uses by pressing this key with the machine at a standstill Display 3 and 5 fo...

Page 9: ...ion of the inner side adhesive weight Position of the inner side weight is the on shown in the figure ALU3 Fig 5 For balancing wheels of motorcycle in light alloy or special construction forms St STATIC correction is required for motorcycle wheels or when it is not possible to place the counterweights on both sides of the wheel rim Press key ALU to select the desired function For each function the...

Page 10: ...ly or as often happens the holes in the wheel may have too much tolerance Small errors up to 10 grams 0 4 oz should be considered normal in wheels fitted on a cone adapter the error is normally greater for wheels fitted with screws or blocks If the wheel is found to be still unbalanced when it is fitted to the vehicle after balancing this depends on the unbalances in the vehicle s brake drums or v...

Page 11: ...ten or replace the belt ERR 2 The rotation is lower than 60 min a Accidental breaking in rotation unit b Loose driving belt c No tire mounted or lower rotary speed a Check and eliminate the cause of breaking b Tighten or replace the belt c Mounted adequate tire ERR 3 Miscalculation a Incorrect self calibration b Too high unbalance c Faulty memory card a Repeat the self calibration b Check the corr...

Page 12: ...When the computer board is replaced preset the machine parameters indicated on relative nameplate 6 1 CHECKING AND SETTING OF STATIC VALUE STI N Y Carry out self calibration Wheel balancing Tolerance 1 gram Select STATIC Apply 100 grams on inside Perform the spin Is the STATIC value on the inside between 98 and 102 grams Select function SELECTON OF MACHINE PARAMETERS Increase value 1 if the inside...

Page 13: ...libration Wheel balancing Tolerance 1 gram Apply weight of 100 grams on the outside Perform the spin Is the 100 gram counterweight in the six o clock position Select function SELECTION OF MACHINE PARAMETERS Modify value S by making various attempts S is expressed in degrees END ...

Page 14: ...low the procedure for CHECKING AND CALIBRATION DISTANCE VALUE DF 100 g weight on Inner Side F I the indication of dynamic unbalance is F I 100 5 F E 5 Select MACHINE PARAMETERS modify DF value by increasing or decreasing it 5 figures at a time Make self calibration END ...

Page 15: ... 13 7 POWER SUPPLY LAOUT DIAGRAM 220 V CONNECTION ...

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