Section 04
FUEL SYSTEM
Subsection 02
(FUEL CIRCUIT)
VMR2003_016_04_02A.FM
04-02-3
1. Fuel tank
2. Bolts
Inspection
Inspect fuel tank for any damage or cracks which
may result in fuel leaks. If so, replace tank with
new one.
Installation
Reverse removal procedure, however pay atten-
tion to the following.
Perform fuel system pressurization as described
in the following procedure.
Fuel System Pressurization
Fill up fuel tank
no. 1
.
Install on fuel tank, the special cap of leak testing
kit (P/N 529 033 100).
Using air pump from engine leak test kit (P/N 861
749 100) inject air into fuel tank. See next photo.
1. Special cap on tank
2. Air pump
Pressurize fuel system to 21 kPa (3 PSI). That pres-
sure must not drop during 3 minutes.
If pressure drops, locate fuel leak(s) and repair/
replace leaking component(s).
To ease locating leak(s) at fuel tank vent fitting,
fuel gauge or fuel cap spray soapy water on com-
ponents; bubbles will indicate leak location(s).
FUEL VALVE
Removal
Remove LH side cover (refer to
BODY
).
Drain fuel tank, refer to
Fuel Tank Draining
.
Unscrew the bolts
no. 3
retaining fuel valve
no. 2
to fuel tank
no. 1
.
V06F07A
2
1
V06F08A
1
2
Summary of Contents for RALLY 200 2003
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