BOMBARDIER Outlander 400 Operator'S Manual Download Page 89

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Pass this resistance and release the
handle.

Again take the handle firmly and crank
engine.

Repeat this procedure completely if
necessary.

Stopping the Engine



WARNING

Avoid parking on slope.

Release throttle and completely stop
the vehicle.

Apply the parking brake by using brake
lever lock on brake lever.

Set transmission lever in PARK posi-
tion.

Push the engine stop switch in OFF
position.

Turn key in ignition switch to OFF.

Remove key from ignition switch.

Shifting the Transmission

Let engine idle to warm up.

Apply brakes and select the desired
gear range H or L.

NOTE:

The brake must be applied

when the transmission lever is en-
gaged in the park position.

Release brakes.

CAUTION:

Make sure parking brake

is fully disengaged before operat-
ing the ATV.

Gradually press the throttle lever to in-
crease engine speed and thus engag-
ing the continuously variable transmis-
sion (CVT).

At the opposite, when the throttle
lever is released, the engine speed
decreases.

Using the Reverse

CAUTION:

When changing from

forward to reverse, or vice-versa,
always completely stop the vehicle
and apply the brake prior to moving
the transmission lever.

The same procedures as SHIFTING
THE TRANSMISSION above apply ex-
cept for the following.

Set the transmission lever in RE-
VERSE position.

2WD/4WD Selector

The 4WD mode may be selected
or deselected when the vehicle is
stopped.

CAUTION:

The vehicle must be

stopped to engage or disengage
2WD/4WD

selector.

Mechanical

damage may occur if selector is en-
gaged or disengaged while driving.

CAUTION:

If the rear wheels are

spinning, release the throttle and
wait engine return to the idle before
selecting the 4WD mode.

The 4WD mode is engaged when the
selector is pushed downwards.

_____________________

Summary of Contents for Outlander 400

Page 1: ...vmo2006 OUTLANDER 400 ang FH8 Wed Apr 27 14 37 49 2005 Page 1 Composite C M Y CM MY CY CMY K...

Page 2: ...this OPERATOR S GUIDE with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this OPERATOR S GUIDE SAFETY VIDEOCASSETTE and on product labels c...

Page 3: ...line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this document are correct at the time of publication Bombardier Recreational Products...

Page 4: ...ur Vehicle 43 Recreational Riding 43 Environment 44 Design Limitation 44 Off Highway Operation 44 General Operating and Safety Precautions 45 Uphill Driving 45 Downhill Driving 45 Side Hilling 46 Drop...

Page 5: ...22 Tool Kit 77 23 Rewind Starter Handle 77 24 Dipstick 78 25 Winch 78 26 Winch Control Switch 78 27 Fairlead 78 LIQUIDS 80 Fuel 80 Engine Transmission Oil 80 Engine Coolant 82 Brake Fluid 83 Battery...

Page 6: ...djustment 110 Spark Arrester 110 Radiator 110 CARBURETOR 112 AIR INTAKE SYSTEM 113 Air Filter box Draining 113 Air Filter Removal 113 Air Filter cleaning 114 Air Filter Installation 114 ELECTRICAL 115...

Page 7: ...ll Condition 127 Chassis Fasteners 127 Seat Fasteners 127 Vehicle Cleaning and Protection 127 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2006 BOMBARDIER ATV 130 BRP INTERNATIONAL LIMITED WARRANTY 200...

Page 8: ...6 _______________________...

Page 9: ...ous injury or death CAUTION Denotes an instruction which if not followed could se verely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in struction A...

Page 10: ...conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than riding on snow or thro...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9...

Page 12: ...vehicle on any public street road or highway even a dirt or gravel one Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggl...

Page 13: ...a steep hill if possible Always use proper procedures if you stall or roll backwards when climbing a hill To avoid stalling use proper gear and maintain a steady speed when climbing a hill If you stal...

Page 14: ...this vehicle including opera tor all other loads and added acces sories Cargo should be properly distributed and securely attached Reduce speed and follow instruc tions in this manual for carrying car...

Page 15: ...HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different si...

Page 16: ...severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehic...

Page 17: ...balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted...

Page 18: ...ad use only not for use on pavement Paved surfaces may seriously affect handling and control of this vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this v...

Page 19: ...N HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states or provinces it is illega...

Page 20: ...vent of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the ch...

Page 21: ...HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alc...

Page 22: ...CAN HAPPEN Increases your chances of losing control of the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op er...

Page 23: ...heelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off _...

Page 24: ...follow the inspection and maintenance procedures and schedules described further in this OPERATOR S GUIDE WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can...

Page 25: ...l the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure yo...

Page 26: ...me upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unf...

Page 27: ...on or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced...

Page 28: ...l causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this OPERATOR S GUIDE Practice turning at low speeds before attempting to...

Page 29: ...an overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Prac...

Page 30: ...S GUIDE Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make...

Page 31: ...ribed further in this OPERATOR S GUIDE NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backw...

Page 32: ...tered the turning technique as described further in this OPERATOR S GUIDE on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing th...

Page 33: ...ck parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make s...

Page 34: ...cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over...

Page 35: ...dly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces s...

Page 36: ...perate this vehicle in fast flowing water or in water deeper than that specified further in this OPERATOR S GUIDE Check water depth and current before you attempt to cross any water Wa ter should not...

Page 37: ...You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle Wh...

Page 38: ...ration of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified fu...

Page 39: ...d to an acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by BRP and s...

Page 40: ...Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carr...

Page 41: ...APPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential h...

Page 42: ...sks and operate a vehicle safely Persons with cognitive or physical im pairments or who are high risk takers have an increased exposure to over turns or collisions which may result in injury including...

Page 43: ...olant levels Check for oil leaks on the en gine transmission and drive train components Ensure fuel valve is in fully open position ON Clean headlamps and taillight Ensure front access compartment cov...

Page 44: ...you may encounter en route Operator must nev er wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or...

Page 45: ...hen stopped or parked block the vehicle and trailer wheels from possible movement Always make sure load is evenly distributed on the trailer Use caution when disconnect ing a loaded trailer it or its...

Page 46: ...ehicle If you encounter animals on the trail stop and observe quietly and with caution It will be one of the better memories of your life Observe the rule what you take in carry out Do not litter Do n...

Page 47: ...specially im portant when parking on a slope On very steep inclines or if the vehicle is car rying cargo the wheels should be blocked using rocks or bricks Remember to turn the fuel valve to the close...

Page 48: ...ns may result in injury Apply only enough throttle to proceed safely Statistics show that high speed turns usually result in mishaps and injury Always remember that this vehicle is heavy Its pure weig...

Page 49: ...cle Riding on roads or soft shoulders may confuse other road users especially if your lights are on If you have to cross a road the lead driver should get off his vehicle then ob serve and give direct...

Page 50: ...ubt do not attempt to cross Ice will also affect the control of vehicle Slow down and do not gun the throttle This will only result in spinning of the tires and possible tipover of the vehicle Avoid r...

Page 51: ...rection of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles in the trail should be t...

Page 52: ...y the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the...

Page 53: ...ng Do not coast down the slope using solely engine compression or in neutral gear V00A0YL While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided cou...

Page 54: ...be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the v...

Page 55: ...is OPER ATOR S GUIDE It provides valuable advice on how to properly take care of your vehicle If further assistance is required your authorized Bombardier ATV dealer is always willing to help Modifica...

Page 56: ...hang tag and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding V07M11L 704901107 vmo2006 005 009_en 54 _______...

Page 57: ...ed they can be replaced free of charge See an au thorized Bombardier ATV dealer NOTE The following illustrations used in this OPERATOR S GUIDE are a gen eral representation only Your model may differ...

Page 58: ...vmo2006 005 007_a vmo2006 005 008_a 56 ___________ SAFETY INFORMATION ___________...

Page 59: ...Label 1 V01M01Z Label 2 V01M02Z Label 3 V07M06Y Label 4 V07M07Y Label 5 V01M07Z ____________ SAFETY INFORMATION ___________ 57...

Page 60: ...V00M05Y Label 7 vmo2006 005 010_en Label 8 V07M0YY Label 9 V07M16Y Label 10 vmo2006 005 011 INTERNATIONAL MODELS ONLY Label 11 vmo2006 005 012 LOCATED UNDER SEAT 58 ___________ SAFETY INFORMATION ____...

Page 61: ...VEHICLE INFORMATION _____________________ 59...

Page 62: ...r ATV dealer to complete war ranty claims properly No warranty will be allowed by BRP Inc if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any wa...

Page 63: ...el This label indicates vehicle s compliance in many countries LABEL LOCATION All Outlander Under seat on the upper bar of frame V00M02Y USA AND CANADA V00M03Y OTHER COUNTRIES IN THE WORLD ___________...

Page 64: ...ctions supplied A noncompliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in...

Page 65: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional vmo2006 005 033_a _____________________ 63...

Page 66: ...vmo2006 005 034_a vmo2006 005 035_a vmo2006 005 036_a 64 ______________________...

Page 67: ...ever 2 To accelerate 3 To decelerate 2 2WD 4WD Selector Located on the top of throttle handle this selector allow to choose between 2WD or 4WD V07I01Z 2 3 1 1 Selector 2 2WD position 3 4WD position 3...

Page 68: ...to the brake system and cause loss of braking capacity and or fire To engage mechanism Squeeze brake lever and maintain while mov ing lever lock Brake lever is now compressed and applying all brakes...

Page 69: ...cts the high speed range of the transmission in the gear box It is the normal driving speed range It al lows the vehicle to reach its maximum speed L Low gear This selects the low speed range of the t...

Page 70: ...h can be used to stop engine and as an emergency control NOTE While engine can be stopped by turning ignition key OFF we recom mend the engine be stopped by the engine stop switch To stop engine fully...

Page 71: ...es a variable lever to ease cold start Position OFF is for normal use with a warm engine V07I08Y CHOKE LEVER IN THE OFF POSITION The full choke position is used for low er engine temperature V07I09Y C...

Page 72: ...meter odometer and trip meter Turn ignition switch to OFF position Slightly lift speedometer at the bot tom using a small flat screwdriver un til small locking tab is released from steering cover Turn...

Page 73: ...d when the electrical system was activated Display Selector Button Use selector button to change speedometer display to the desired mode hourmeter odometer trip meter 1 trip meter 2 vmo2006 005 015_b...

Page 74: ...gine overheats refer to ENGINE OVERHEAT in SPECIAL PROCEDURES CAUTION If the light does not turn off right after engine starting stop engine See an authorized Bom bardier ATV dealer Do not use the veh...

Page 75: ...ng Open cap slowly If a differential pressure condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or re paired before further operation Fuel is flammable...

Page 76: ...s soon as possible Ensure to turn the valve back to the ON position after re fuelling CAUTION Improper opening of fu el valve will restrict the flow of fu el Make sure valve is fully opened while runn...

Page 77: ...c Unlatch cover gently lift then remove cover The compartment is equipped with a drain plug Remove plug to allow draining when necessary Reinstall plug when finished vmo2006 005 027_a 1 Rear storage c...

Page 78: ...ooks WARNING Make sure seat is securely latched before riding 18 Cargo Racks Located on top of chassis at front and rear Convenient racks to carry gear WARNING Ensure to properly secure material to ra...

Page 79: ...in the ser vice compartment vmo2006 005 029_a FUSES LOCATION 1 Accessories 15 A 2 Fan 20 A 3 Main 30 A 4 Charging system 20 A 22 Tool Kit The tool kit is located in the rear stor age compartment It c...

Page 80: ...he en gine vmo2006 005 034_b 1 Rewind starter handle 2 Dipstick Refer to LIQUID to check the engine oil level correctly 25 Winch XT Models Located behind front skid plate vmo2006 005 031_a 1 Winch 2 F...

Page 81: ...The fairlead is used to prevent the damages to the vehicle and guide the wire rope into the winch vmo2006 005 031_a 1 Winch 2 Front skid plate 3 Fairlead 4 Winch hook _____________________ 79...

Page 82: ...This ATV has a 4 stroke engine Oil must be added to engine base only Fuel Level WARNING Always stop engine before re fueling Open cap slowly If a differential pressure condition is noticed whistling...

Page 83: ...40 C F 60 50 40 30 20 10 10 20 30 0 140 120 100 80 60 40 20 0 20 SAE 5W30 SAE 15W40 SAE 20W50 Oil Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine tra...

Page 84: ...219 700 362 or with distilled water and antifreeze solution 50 distilled water 50 antifreeze Coolant Level WARNING Check coolant level with engine cold Never add coolant in cool ing system when engin...

Page 85: ...should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake fluid from a sealed container Do not use brake fluid taken from old or alre...

Page 86: ...reak in period of 50 km 30 miles Avoid strong ac celeration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As...

Page 87: ...al to make sure the brakes fully apply Lever and pedal must fully return when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil and coolant levels Check for oil...

Page 88: ...r using the choke may flood the engine and make it hard to start Refer to SPECIAL PROCE DURES if it occurs When the engine is warm push the choke lever to OFF and release brakes V07I08Z 1 TYPICAL 1 OF...

Page 89: ...ress the throttle lever to in crease engine speed and thus engag ing the continuously variable transmis sion CVT At the opposite when the throttle lever is released the engine speed decreases Using th...

Page 90: ...07I0EY 2WD MODE When the selector is located on the 2WD the vehicle is in 2 wheel drive at all time Winch Operation XT Models See the ATV WINCH OPERATOR S MANUAL This manual should be kept in the tool...

Page 91: ...very hot wear gloves before touching it Reduce vehicle speed but try to keep vehicle moving to supply air to radia tor If engine is still overheating after approximately one minute stop vehi cle and s...

Page 92: ...necessary to take it to an autho rized Bombardier ATV dealer as soon as possible DO NOT START THE ENGINE Immersion of the ATV can cause serious damage if the correct restart procedure is not followed...

Page 93: ...vehicle Safe ly reduce speed according to terrain conditions when carrying cargo or pulling a trailer Allow greater distance for breaking Always secure cargo as low as possible on the rack s to reduc...

Page 94: ...mal operating position on all four wheels Place the fuel valve to OFF position Select the PARK position and set the parking brake Secure the vehicle by the front bumper and rear bumper CAUTION Attach...

Page 95: ...en removed Refer to SPECIAL PROCEDURES 4 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve to ON also try on RES A failure of the fuel pump or carburetor may have...

Page 96: ...6 CVT dirty or worn out Contact an authorized Bombardier ATV dealer ENGINE BACKFIRE 1 Exhaust system leakage Contact an authorized Bombardier ATV dealer 2 Engine is running too hot See ENGINE LACKS AC...

Page 97: ...o work Rock the vehicle back and forth to move the gears in the transmission and allow the transmission lever to be set 2 Engine idle speed is set too high Adjust the idle speed Refer to the SPECIFICA...

Page 98: ...aceable oil filter lubrication of engine and transmission simultaneously Decompressor Automatic Exhaust system Spark arrestor approved by USDA Forest Service Air filter 2 stage foam filter TRANSMISSIO...

Page 99: ...027 in Number of spark plug 1 Type Dry type battery Battery Volt 12 volts 18 Ah Starting system Electric start and manual rewind starter Start on P R N H or L position with brake applied Headlamp bul...

Page 100: ...Rear 25 x 10 12 WHEELS Front 12 x 6 Size Rear 12 x 7 5 Wheel nuts torque 70 N m 52 lbf ft BRAKES Front Hydraulic 2 discs Rear Hydraulic 1 disc Parking device Park through transmission LH brake lever i...

Page 101: ...5W30 4 stroke mineral based API classification SG SH or SJ or XP S 5W40 synthetic 4 stroke oil Refer to OIL VISCOSITY CHART for other grade Coolant Ethylene glycol water mix 50 coolant 50 distilled wa...

Page 102: ...U S oz Brake fluid 250 mL 8 5 U S oz A Ampere Ah Ampere Hour RPM Revolution Per Minute USDA United States Department of Agriculture V Volt W Watt Because of our ongoing commitment to product quality a...

Page 103: ...MAINTENANCE INFORMATION _____________________ 101...

Page 104: ...GEND ENGINE TRANSMISSION Engine transmission oil level 2 EVERY RIDE Customer Engine transmission oil and filter R R Customer Engine transmission oil strainer C Dealer Valve adjustment I T I T Dealer E...

Page 105: ...use such dusty area sand snow wet or muddy conditions ELECTRICAL Spark plug 5 T R Customer Battery connections I I Customer Wiring harnesses cables and lines I I Dealer Condition of ignition switch st...

Page 106: ...bearing etc I I 4 Dealer Tie rod ends I Dealer Wheel nuts studs I I Customer Tires pressure and wear 2 EVERY RIDE Customer Front wheels alignment I I Dealer 2 Pre ride inspection item 4 More often un...

Page 107: ...200 H OR 2 YEARS OR 6000 KM 3730 mi A ADJUST C CLEAN I INSPECT L LUBRICATE R REPLACE T PROCEED WITH TASK TO BE PERFORMED BY PART TASK LEGEND BODY FRAME Engine compartment C C Customer Frame I Dealer H...

Page 108: ...e cooled down to avoid getting burned WARNING Should removal of a locking de vice e g lock tabs self locking fasteners etc be required when undergoing disassembly assem bly always replace with a new o...

Page 109: ...filter Remove the right side panel Unscrew the oil filter cover 1 V07C04Y TYPICAL 1 Oil filter cover Remove the oil filter and replace with a new filter Check the cover O ring and change it if necessa...

Page 110: ...drain plug if the engine is hot Open the access panel and remove the radiator cap V07C05Y 1 1 Radiator cap On the right side of vehicle remove the engine cover Unscrew the coolant drain plug and drai...

Page 111: ...l the bleeding screw then re move the hose pincher Complete the radiator filling Check the level in the coolant reservoir and refill if necessary Run engine at idle with the radiator cap off Slowly ad...

Page 112: ...ler is cool Place transmission on PARK position Remove the cleanout plug of the muf fler V07C0BY 2 1 1 Cleanout plug 2 Muffler Block the end of the muffler with a shop rag and start engine Momentarily...

Page 113: ...object tool that could damage the fins The fins are purposely thin parts to allow effi cient cooling WHEN HOSING USE LOW PRESSURE ONLY NEVER USE A HIGH PRESSURE WASHER See an authorized Bombardier AT...

Page 114: ...CARBURETOR See an authorized Bombardier ATV dealer each year to verify and clean the fuel system 112 _____________________...

Page 115: ...when liquids deposits are found in the drain tube When liquids deposits are found the air filter must be inspected dried re placed depending on its condition Remove air filter as explained below Air F...

Page 116: ...ean inside the air box Rinse the filter with warm water until all cleaning solution disappears Then let the filter dry completely When the filter is dried re oil with air filter oil P N 219 700 340 or...

Page 117: ...ze lubricant over spark plug threads to prevent a possible seizure Screw spark plug into cylinder head by hand and tighten with a torque wrench and a proper socket Torque spark plug to 20 N m 15 lbf f...

Page 118: ...an 20 A 3 Main 30 A 4 Charging system 20 A To remove fuse from holder remove the fuse holder cover then pull fuse out Check if filament is melted A15E0KY 1 2 TYPICAL 1 Fuse 2 Check if melted Bulb Repl...

Page 119: ...nnector vmo2006 005 041_a PUSH ON LOCKING TAB TO UNLOCK CONNECTOR NOTE Concerning the following illus trations the front fascia has been re moved from the vehicle for a better comprehension Press the...

Page 120: ...lamp cover 2 Adjustment screws Taillight Unscrew lens screws to expose bulbs V07G04Y 2 1 1 Lens 2 Screws Push the bulb in and hold while turning counterclockwise to release Install the new bulb by fir...

Page 121: ...shaft boots 1 V07H02Y 1 2 2 REAR OF VEHICLE 1 Drive shaft protector 2 Drive shaft boots Wheel Occasionally wheel nuts should be re moved to apply anti seize lubricant on studs to ease future removal...

Page 122: ...re when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is su...

Page 123: ...1 V07H04Y 1 Taper side of nut CAUTION Always use the recom mended wheel nuts P N 250 100 039 Using a different nut could cause damages to the rim _____________________ 121...

Page 124: ...or stiffness Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Thr...

Page 125: ...ant from splashing Add lubricant until it runs out at carbu retor end of the throttle cable Reinstall and adjust the cable Throttle Lever Adjustment Slide rubber protector back to expose throttle cabl...

Page 126: ...on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful ly left If the engine RPM increases readjust the throttle lever free play...

Page 127: ...detected A Arms Check A arms for cracks bending or other damages See an authorized Bombardier ATV dealer as necessary Adjustment Rear Shocks WARNING Left and right adjustment cams must always be set...

Page 128: ...brake discs for excessive wear and surface condition brake pads for wear damage or looseness SERVICE LIMITS Brake pads thickness 1 mm 040 in Front discs thickness 3 5 mm 138 in Rear disc thickness 4 3...

Page 129: ...steners Remove seat and check latch mecha nism and pin for wear See an autho rized Bombardier ATV dealer for parts replacement if damaged Vehicle Cleaning and Protection Never use a high pressure wash...

Page 130: ...128 _____________________...

Page 131: ...WARRANTY _____________________ 129...

Page 132: ...A 1 800 260 7959 in Canada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries Inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer service in USA 1 800 543 9276 in Canada...

Page 133: ...only available if the Bombardier ATV is purchased in the country in which the purchaser resides BRP will not honor this limited warranty to any private use owner or commercial use owner if the preced...

Page 134: ...a manner inconsistent with the recommended operation described in the Bombardier ATV OPERATOR S GUIDE Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fu...

Page 135: ...that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this li...

Page 136: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dist...

Page 137: ...y products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage cau...

Page 138: ...FROM COUNTRY TO COUNTRY Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation representation or warranty regarding the product other than those conta...

Page 139: ...assistance is required the distributor s service department should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at the addres...

Page 140: ...ffers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to pr...

Page 141: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 142: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 140 _____________________...

Page 143: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 144: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 142 _____________________...

Page 145: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 146: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 144 _____________________...

Page 147: ...completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your dealer to ensure your vehicle has been regist...

Page 148: ...vmo2006 OUTLANDER 400 ang FH8 Wed Apr 27 14 37 49 2005 Page 1 Composite C M Y CM MY CY CMY K...

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