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BOMBARDIER 2006 outlander max 400, Operator'S Manual

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22) Radiator Cap .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 99
23) Fuses .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 99
24) Tool Box . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 99
25) Rewind Starter Handle . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

100

26) Dipstick . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

100

27) Winch .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

100

28) Winch Control Switch . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

101

29) Fairlead . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

101

LIQUIDS . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

102

Fuel . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

102

Engine/Transmission Oil.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

102

Engine Coolant . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

104

Brake Fluid. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

105

Battery . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

105

BREAK-IN PERIOD. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

106

Engine.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

106

Belt . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

106

10-Hour Inspection . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

106

OPERATING INSTRUCTIONS. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

107

General. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

107

Pre-Operation Check . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

107

Initial Cold Starting. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

108

Warm Engine Starting . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

109

Emergency Manual Starting . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

109

Stopping the Engine .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

109

Shifting the Transmission . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

109

2WD/4WD Selector. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

109

Winch Operation .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

110

SPECIAL PROCEDURES . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

111

Flooded Engine. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

111

Engine Overheat .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

111

Post-Operation Care .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

111

Turn Over .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

ATV Immersion. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

Storage and Preseason Preparation . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

112

CARGO AND TRANSPORTATION . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

113

Cargo . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

113

Transportation . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..

114

4

_______________________

Summary of Contents for 2006 outlander max 400

Page 1: ...vmo2006 OUTLANDER MAX 400 ANG FH8 Wed May 25 11 31 42 2005 Page 1 Composite C M Y CM MY CY CMY K...

Page 2: ...ator s Guide with the vehicle at all times WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide Safety Videocassette and on product labels could cause...

Page 3: ...u line is used to denote the masculine or feminine The information and components sys tem descriptions contained in this document are correct at the time of publication Bombardier Recreational Product...

Page 4: ...s Passenger 46 Hauling a Trailer 46 Working with Your Vehicle 46 Recreational Riding 47 Environment 47 Design Limitation 48 Off Highway Operation 48 General Operating and Safety Precautions 48 Uphill...

Page 5: ...Vehicle Identification Number Location 80 Compliance Label 81 EMISSION REQUIREMENTS 82 CONTROLS INSTRUMENTS EQUIPMENT 83 1 Throttle Lever 85 2 2WD 4WD Selector 85 3 Brake Lever 85 4 Brake Lever Lock 8...

Page 6: ...nspection 106 OPERATING INSTRUCTIONS 107 General 107 Pre Operation Check 107 Initial Cold Starting 108 Warm Engine Starting 109 Emergency Manual Starting 109 Stopping the Engine 109 Shifting the Trans...

Page 7: ...Box Draining 134 Air Filter Removal 134 Air Filter Cleaning 135 Air Filter Installation 135 ELECTRICAL 136 Spark Plug 136 Battery 136 Fuses 137 Bulb Replacement 137 DRIVE TRAIN 140 Drive Shaft Boot Pr...

Page 8: ...eners 148 Vehicle Cleaning and Protection 148 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2006 BOMBARDIER ATV 150 BRP INTERNATIONAL LIMITED WARRANTY 2006 BOMBARDIER ATV 154 PRIVACY OBLIGATION DISCLAIM...

Page 9: ...ious injury or death CAUTION Denotes an instruction which if not followed could se verely damage vehicle compo nents NOTE Indicates supplementary infor mation needed to fully complete an in struction...

Page 10: ...from time to time and from season to season Rid ing on sand is different than riding on snow or through forests or marshes Each location may require a greater degree of awareness and skill may not be...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9...

Page 12: ...years old or more and must be capable of keeping his feet on footrests and his hands on grab handles at all times when he is seated on this vehicle Passenger should always hold on to rear passenger g...

Page 13: ...ated Passenger must be seated on the designated passenger s seat and hold on to the grab handles at all times Do not allow passenger to sit anywhere else Never operate the vehicle without the passenge...

Page 14: ...mber that the vehicle handling stability and braking distance may be affected when riding with a passenger Always follow proper procedures for climbing hills as described further in this Operator s Gu...

Page 15: ...everal times to let friction dry out the pads The vehicle braking distance may be affected when riding with a passenger Safely reduce speed when riding with a passenger Allow greater distance for brak...

Page 16: ...oper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terra...

Page 17: ...severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehic...

Page 18: ...should be riding on this vehicle WARNING POTENTIAL HAZARD Failure to respect the physical limitations of the passenger WHAT CAN HAPPEN A passenger that cannot completely lean his feet on footrests can...

Page 19: ...AZARD Never carry more than one 1 passenger Even with a long seat that pro vides unrestricted operator movement the vehicle is not designed nor in tended to carry more than one 1 operator and one 1 pa...

Page 20: ...at could impair vehicle stability which could lead to a loss of control suffer injury from impact on hard surfaces Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID T...

Page 21: ...use only not for use on pavement Paved surfaces may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Never operate this vehic...

Page 22: ...CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states it is illegal to operat...

Page 23: ...or death in the event of an accident riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing...

Page 24: ...eriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death of passenger and or operator HOW TO AVOID THE HAZARD Th...

Page 25: ...cident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience The vehicle handling stability and braking distance may...

Page 26: ...other stunts WHAT CAN HAPPEN Increases the chance of an accident for the operator and the passenger including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not...

Page 27: ...inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if...

Page 28: ...ontrol the vehicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could inju...

Page 29: ...esult in the vehicle overturning passenger ejection or loss of con trol HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain...

Page 30: ...or passenger ejection HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such t...

Page 31: ...escribed further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not forget the operator is responsible for the safety of the passenger Never perf...

Page 32: ...ver operate this vehicle on hills too steep for the vehicle or for your abil ities Practice without and with passenger on smaller hills before attempting larger hills Always remember that even if this...

Page 33: ...the safety of the passenger In doubt disembark him before climbing hill Always remember that the vehicle handling stability and braking distance may be affected when riding with a passenger Never cli...

Page 34: ...fully before you start down any hill Do not forget the operator is responsible for the safety of the passenger In doubt disembark him before climbing hill Always remember that the vehicle handling sta...

Page 35: ...hicle around on any hill until you have mas tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side o...

Page 36: ...ped First disembark the passenger then dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Operator and passenger must keep their weight uphill Never open th...

Page 37: ...f his passenger In doubt disem bark him before riding over obstacles Always remember that the vehicle handling and stability may be affected when riding with a passenger Before operating in a new area...

Page 38: ...THE HAZARD Never slide or skid with passenger Always remember that the vehicle han dling and stability may be affected when riding with a passenger Learn to safely control skidding or sliding by pract...

Page 39: ...r or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet bra...

Page 40: ...r person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go...

Page 41: ...ration of this vehicle with im proper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified fu...

Page 42: ...acci dent HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of acces sories All parts and accessories added to this vehicle should be approved by BRP and should b...

Page 43: ...xceed the stated load capacity for this vehicle including operator and passenger as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed wh...

Page 44: ...HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential...

Page 45: ...g death Become completely familiar with the operational controls and the general oper ation of the vehicle before venturing into off road conditions Practice driving in a suitable area free of hazards...

Page 46: ...tment cover and rear storage compart ment cover are properly latched Ensure that the operator s and ei ther the passenger s seats or the storage box are in place and prop erly latched If you transport...

Page 47: ...tection from some of the minor hazards you may encounter en route Op erator and passenger must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and s...

Page 48: ...with a trailer substantially increases the risk of toppling espe cially on inclined slopes If a trailer is used make sure that its hitch is compatible with the one on the vehicle Make sure the traile...

Page 49: ...ore or while riding Depending on the length of your ride carry additional tools or emergency equip ment Find out where you can get additional gasoline and oil Be prepared for the possible conditions y...

Page 50: ...precautions against the hazards of vehicle operation Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain always choose an alternate...

Page 51: ...hat a safe route exists to descend a slope before you climb it Decelerating while negotiating a slippery downhill slope could toboggan the vehicle Maintain steady speed and or accelerate slightly to r...

Page 52: ...ongly advised that you keep your hands on the handlebar and within easy reach of all controls The same holds true for your feet To minimize the possibility of any leg or foot injury keep your feet on...

Page 53: ...el on side walks They are designated for pedestrian use Water can be a unique hazard If it is too deep the vehicle may float and topple Check the water depth and current before you attempt to cross an...

Page 54: ...me basic precautions that should be observed Wet deep or fine sand snow may create a loss of traction and cause the vehicle to slide drop off or become bogged down If this occurs look for a firmer bas...

Page 55: ...bt disembark him before getting through the obstacles Small rocks or fallen trees may be safely crossed approach at a 90 angle Stand on the footrests while keeping your knees flexed Adjust speed witho...

Page 56: ...ground and fall back on you If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards apply the brake being careful not to slide Dismount passenger first then use the U t...

Page 57: ...d braking distance may be affected when riding with a passenger If you decide to keep your passenger he must synchronize his movements with yours Operator and passenger must keep their body weight rea...

Page 58: ...nize his movements with yours This is one of the most risky types of riding since it may drastically change the balance of the vehicle It should be avoided wherever possible If it is necessary to do s...

Page 59: ...speed and performance may violate the terms and conditions of your vehicle limited warranty In addition certain modifi cations including the removal of engine or exhaust components are illegal under m...

Page 60: ...hang tag and labels containing important safety infor mation Any person who rides this vehicle should read and understand this information before riding V00M0BL 704901107 vmo2006 005 009_en 58 _______...

Page 61: ...ged they can be replaced free of charge See an authorized Bombardier ATV dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ v...

Page 62: ...vmo2006 005 007_a vmo2006 008 002_a LABEL 1 V00M0CY LABEL 2 V01M0RY LABEL 3 V07M06Y 60 ___________ SAFETY INFORMATION ___________...

Page 63: ...EL 5 vmo2006 008 003_aen LABEL 6 V00M05Y LABEL 7 vmo2006 005 010_en LABEL 8 V07M0YY XT MODELS LABEL 9 vmo2006 008 004_aen LABEL 10 vmo2006 005 011 INTERNATIONAL MODELS ONLY ____________ SAFETY INFORMA...

Page 64: ...vmo2006 005 012 While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 62 ___________ SAFETY INFORMATION __...

Page 65: ...SAFETY TRAINING _____________ SAFETY TRAINING ____________ 63...

Page 66: ...the training course is required to com plete the sale of the 2 UP vehicle The 2 UP vehicle allows you to ride with one 1 passenger Remember you should never allow passengers on an ATV not specifically...

Page 67: ...nd why your pas senger should always hold the grab handles while riding 4 Why you and your passen ger should not use alcohol or drugs prior to operating your vehicle 5 Why you should not ride on paved...

Page 68: ...ride in areas where your 2 UP vehicle might cause perma nent damage Do not attempt maneuvers that ex ceed your ability Always know where you are and where you are going Expected Results Upon completi...

Page 69: ...in safe and proper working order every time you use it Body Posture You and your passenger must position your body weight to lessen the hazard of tipping over You and your pas senger must keep your fe...

Page 70: ...Questions and answers Review of the CPSC injury and death data Review of safety messages such as wearing protective head gear and clothing Expected Results Upon completion of this section you should...

Page 71: ...he Operator s Guide 1 Table of Contents 2 Notice Page 3 Special Safety Messages 4 Operation Warnings 5 Warning Labels 6 Vehicle Identification Number 7 Controls Instruments Equip ment 8 Break In Perio...

Page 72: ...s 7 elbow pads optional 8 knee pads optional 9 kidney belt optional C Basic Maneuvers Drive the course performing all of the basic maneuvers described in the attached DRIVING MANEUVER LIST without a p...

Page 73: ...the trainee repeat the following minimum number of repetitions Maneuver 1 Starting and stopping practice on a large oval course minimum repe tition once counterclockwise and once clockwise V01A4FY STA...

Page 74: ...ise V01A4HY START FINISH 1 TYPICAL 1 Reverse range Maneuver 4 Slalom minimum repetition three times V01A4IY START FINISH 1 TYPICAL 1 Finish of last maneuver While reading this Operator s Guide remembe...

Page 75: ...left right or straight on command 3 Finish of last maneuver 4 Instructor signal panic turnout Maneuver 6 Riding over obstacle minimum rep etition once with left wheels once with right wheels and once...

Page 76: ...INISH START A 9 m 30 TYPICAL 1 Down 2 Uphill 3 Stop and start here A Traverse Maneuver 8 U turn and K turn minimum repeti tion one time V01A5SY Uphill 2 4 m 8 START FINISH TYPICAL U TURN 2 4 m 8 START...

Page 77: ...ormation on the 2 UP vehicle safety training course please contact BRP at 715 848 4957 in the US or at 819 566 3366 in Canada Introduction Each trainee must carefully reads the content of the Customer...

Page 78: ...Have the trainee drive the 2 UP vehicle and perform all of the following basic maneuvers 1 Starting and Stopping Starting and stopping practice on a large oval course minimum repetition once countercl...

Page 79: ...ould be set up to use the hill to practice traversing minimum repetition once each direction If there is no hill available make sure to review the description of the maneuver in the Operator s Guide w...

Page 80: ...on of the maneuver in the Operator s Guide with the trainee 8 K turn and U turn if there is no hill available make sure to review the description of the maneuver in the Operator s Guide with the train...

Page 81: ...VEHICLE INFORMATION _____________________ 79...

Page 82: ...V dealer to complete war ranty claims properly No warranty will be allowed by BRP if the engine identifica tion number EIN or vehicle identification number VIN is removed or mutilated in any way We st...

Page 83: ...l This label indicates vehicle s compliance in many countries LABEL LOCATION Outlander MAX Under seat on the upper bar of frame V00M02Y U S A AND CANADA V00M03Y OTHER COUNTRIES IN THE WORLD __________...

Page 84: ...ctions supplied A noncompliance Red Label as well as a Green Label is obtained annually during California Vehicle registration The appropriate label is denoted by the vehicle identification number in...

Page 85: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 16 22 23 18 20 20 17 14 27 29 3 4 6 28 7 2 1 5 12 9 8 vmo2006 008 006_a _____________________ 83...

Page 86: ...14 13 25 20 12 11 10 20 21 vmo2006 008 007_a While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 84 ___...

Page 87: ...lector allows to choose be tween 2WD and 4WD V07I01Z 2 3 1 1 Selector 2 2WD position 3 4WD position 3 Brake Lever Located on the left side of handlebar When the brake lever is compressed the front and...

Page 88: ...ly parking brakes To release mechanism Squeeze brake lever Lever lock should auto matically return to its original position Brake lever should return to rest posi tion Always release brake lever lock...

Page 89: ...axi mum traction and power NOTE Use the low speed range to pull any load or to climb a steep incline 6 Multi Function Switch The multi function switch is located on the left side of handlebar V07I02Y...

Page 90: ...tion key OFF we recom mend the engine be stopped by the engine stop switch To stop engine fully release throttle lever then use the engine stop switch Start Button Located above engine stop switch V07...

Page 91: ...ld start Position OFF is for normal use with a warm engine V07I08Y CHOKE LEVER IN THE OFF POSITION The full choke position is used for low er engine temperature V07I09Y CHOKE LEVER IN THE FULL CHOKE P...

Page 92: ...ometer odometer and trip meter Turn ignition switch OFF position Slightly lift speedometer at the bot tom using a small flat screwdriver un til small locking tab is released from steering cover Turn s...

Page 93: ...d when the electrical system was activated Display Selector Button Use selector button to change speedometer display to the desired mode hourmeter odometer trip meter 1 trip meter 2 vmo2006 005 015_b...

Page 94: ...o ENGINE OVERHEAT in SPECIAL PROCEDURES CAUTION If the light does not turn off right after engine starting stop engine See an authorized Bom bardier ATV dealer Do not use the vehicle until repaired 8...

Page 95: ...k filling then fully tighten clockwise WARNING Always stop engine before re fueling Open cap slowly If a differential pressure condition is noticed whistling sound heard when loosening fuel tank cap h...

Page 96: ...N supply is empty When down to the reserve refuel as soon as possible Ensure to turn the valve back to the ON position after re fuelling CAUTION Improper opening of fu el valve will restrict the flow...

Page 97: ...ways hold the grab handles firmly 16 Passenger s Seat Storage Box WARNING Never operate the vehicle without passenger s seat or storage box properly installed The passenger s seat is designed spe cial...

Page 98: ...can release the front retaining de vice then completely remove pas senger s seat Passenger s Seat Installation Insert passenger s seat position ing tubes into rear fender provided holes vmo2006 008 01...

Page 99: ...1 Seat latch Pull seat rearward Continue lifting movement until you can release the front retaining device then completely remove seat Seat Installation Insert front tabs of seat into frame hooks When...

Page 100: ...storage compartment cover 2 Seat 3 Rear racks 4 Latch WARNING When engine is running always engage the PARK position on the transmission lever before opening cover Never leave any heavy or loose brea...

Page 101: ...panel WARNING In order to avoid potential burns do not remove the radiator cap when the engine is hot To remove the radiator cap press and turn it counterclockwise Reverse the removal procedure to in...

Page 102: ...Located on right side of vehicle Auto rewind type To engage mecha nism pull handle slowly until a resis tance is felt then continue to slowly pull the handle until the compression stroke peak strong r...

Page 103: ...h press the right side of switch Refer to ATV Winch Operator s manual for more informations vmo2006 005 032_a 1 In 2 Out 29 Fairlead XT Models Located on the front of skid plate The fairlead is used t...

Page 104: ...ine Oil must be added to engine base only Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening...

Page 105: ...30 SAE 15W40 SAE 20W50 Oil Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine transmis sion with an improper level may severely damage engine transmis s...

Page 106: ...in cool ing system when engine is hot Remove access panel V07A0BY TYPICAL With vehicle on a level surface liquid should be between MIN and MAX level marks of coolant reservoir NOTE When checking leve...

Page 107: ...container Do not use brake fluid taken from old or already opened containers NOTE A low level may indicate leaks or worn brake pads See an autho rized Bombardier ATV dealer Brake Lever Fluid Reservoi...

Page 108: ...eak in period of 50 km 30 miles Avoid strong ac celeration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As w...

Page 109: ...the brake lever and brake pedal to make sure the brakes fully apply Lever and pedal must fully return when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil an...

Page 110: ...CAUTION Do not hold the start button more than 30 seconds A rest period should be observed be tween the cranking cycles to let the starter cool down Pay attention not to discharge the battery NOTE The...

Page 111: ...ply the parking brake by using brake lever lock on brake lever Set transmission lever in PARK posi tion Push the engine stop switch in OFF position Turn key in ignition switch to OFF Remove key from i...

Page 112: ...the idle before selecting the 4WD mode The 4WD mode is engaged when the selector is pushed downwards V07I0DY 4WD MODE To deselect the 4WD mode press the selector on 2WD V07I0EY 2WD MODE When the sele...

Page 113: ...very hot wear gloves before touching it Reduce vehicle speed but try to keep vehicle moving to supply air to radia tor If engine is still overheating after approximately one minute stop vehi cle and s...

Page 114: ...necessary to take it to an autho rized Bombardier ATV dealer as soon as possible DO NOT START THE ENGINE Immersion of the ATV can cause serious damage if the correct re start procedure is not followed...

Page 115: ...educe speed according to ter rain conditions when carrying cargo or pulling a trailer Allow greater dis tance for breaking Always secure cargo as low as possible on the rack s to reduce the effect of...

Page 116: ...mal operating position on all four wheels Place the fuel valve to OFF position Select the PARK position and set the parking brake Secure the vehicle by the front bumper and rear bumper CAUTION Attach...

Page 117: ...n removed Refer to SPECIAL PROCEDURES 4 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve to ON also try on RES A failure of the fuel pump or carburetor may have...

Page 118: ...6 CVT dirty or worn out Contact an authorized Bombardier ATV dealer ENGINE BACKFIRE 1 Exhaust system leakage Contact an authorized Bombardier ATV dealer 2 Engine is running too hot See ENGINE LACKS AC...

Page 119: ...work Rock the vehicle back and forth to move the gears in the transmission and allow the transmission lever to be set 2 Engine idle speed is set too high Adjust the idle speed Refer to the SPECIFICAT...

Page 120: ...eable oil filter lubrication of engine and transmission simultaneously Decompressor Automatic Exhaust system Spark arrestor approved by USDA Forest Service Air filter 2 stage foam filter TRANSMISSION...

Page 121: ...MPH in reverse Make NGK Type DCPR8E Spark plug Gap 0 6 to 0 7 mm 024 to 027 in Number of spark plug 1 Type Dry type battery Battery Volt 12 volts 18 Ah Starting system Electric start and manual rewin...

Page 122: ...nt Rear Travel 203 mm 8 in TIRES Make Othsu Carlisle ACT Type Bias Radial Front 34 kPa 5 PSI maximum 31 kPa 4 5 PSI minimum Pressure Up to 235 kg 517 lb Rear 34 kPa 5 PSI maximum 31 kPa 4 5 PSI minimu...

Page 123: ...ed accessories GVWR Gross Vehicle Weight Rating 554 kg 1219 lb Towing capacity 500 kg 1100 lb Tongue capacity 14 kg 30 lb included with rear racks DIMENSIONS Dry mass 298 kg 657 lb Overall length 2 39...

Page 124: ...shaft joint grease Suspension synthetic grease P N 293 550 033 CAPACITIES Fuel tank 16 L 4 2 U S gal including an approximate reserve of 2 L 0 5 U S gal Engine transmission oil Oil change with filter...

Page 125: ...MAINTENANCE INFORMATION _____________________ 123...

Page 126: ...GEND ENGINE TRANSMISSION Engine transmission oil level 2 EVERY RIDE Customer Engine transmission oil and filter R R Customer Engine transmission oil strainer C Dealer Valve adjustment I T I T Dealer E...

Page 127: ...use such dusty area sand snow wet or muddy conditions ELECTRICAL Spark plug 5 T R Customer Battery connections I I Customer Wiring harnesses cables and lines I I Dealer Condition of ignition switch st...

Page 128: ...bearing etc I I 4 Dealer Tie rod ends I Dealer Wheel nuts studs I I Customer Tires pressure and wear 2 EVERY RIDE Customer Front wheels alignment I I Dealer 2 Pre ride inspection item 4 More often un...

Page 129: ...T L LUBRICATE R REPLACE T PROCEED WITH TASK TO BE PERFORMED BY PART TASK LEGEND BODY FRAME Engine compartment C C Customer Frame I Dealer Hitch trailer ball condition if installed EVERY RIDE Customer...

Page 130: ...e cooled down to avoid potential burns WARNING Should removal of a locking de vice e g lock tabs self locking fasteners etc be required when undergoing disassembly assem bly always replace with a new...

Page 131: ...ilter Remove the right engine cover Unscrew the oil filter cover 1 V07C04Y TYPICAL 1 Oil filter cover Remove the oil filter and replace with a new filter Check the cover O ring and change it if necess...

Page 132: ...t drain plug if the engine is hot Open the access panel and remove the radiator cap V07C05Y 1 1 Radiator cap On the right side of vehicle remove the engine cover Unscrew the coolant drain plug and dra...

Page 133: ...necessary Run engine at idle with the radiator cap off Slowly add coolant if necessary At this point wait until engine reach es normal operating temperature De press the throttle lever two or three ti...

Page 134: ...uffler to cool Reinstall the clean out plug Radiator Periodically check the radiator area for cleanliness 1 V07C0CY TYPICAL 1 Radiator Inspect radiating fins They must be clean free of mud dirt leaves...

Page 135: ...CARBURETOR See an authorized Bombardier ATV dealer each year to verify and clean the fuel system _____________________ 133...

Page 136: ...ne when liquids deposits are found in the drain tube When liquids deposits are found the air filter must be inspected dried re placed depending on its condition Remove air filter as explained below Ai...

Page 137: ...ean inside the air box Rinse the filter with warm water until all cleaning solution disappears Then let the filter dry completely When the filter is dried re oil with air filter oil P N 219 700 340 or...

Page 138: ...ible seizure Screw spark plug into cylinder head by hand and tighten with a torque wrench and a proper socket Torque spark plug to 20 N m 15 lbf ft Battery WARNING Never charge a battery while in stal...

Page 139: ...n 20 A 3 Main 30 A 4 Charging system 20 A To remove fuse from holder remove the fuse holder cover then pull fuse out Check if filament is melted A15E0KY 1 2 TYPICAL 1 Fuse 2 Check if melted Bulb Repla...

Page 140: ...nnector vmo2006 005 041_a PUSH ON LOCKING TAB TO UNLOCK CONNECTOR NOTE Concerning the following illus trations the front fascia has been re moved from the vehicle for a better comprehension Press the...

Page 141: ...G04Y 2 1 1 Lens 2 Screws Push the bulb in and hold while turning counterclockwise to release Install the new bulb by first pushing in while turning clockwise Speedometer The speedometer is lighted wit...

Page 142: ...shaft boots 1 V07H02Y 1 2 2 REAR OF VEHICLE 1 Drive shaft protector 2 Drive shaft boots Wheel Occasionally wheel nuts should be re moved to apply anti seize lubricant on studs to ease future removal...

Page 143: ...re when tires are cold before using the vehicle Tire pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is su...

Page 144: ...1 V07H04Y 1 Taper side of nut CAUTION Always use the recom mended wheel nuts P N 250 100 039 Using a different nut could cause damages to the rim 142 _____________________...

Page 145: ...stiffness Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Throt...

Page 146: ...ant from splashing Add lubricant until it runs out at carbu retor end of the throttle cable Reinstall and adjust the cable Throttle Lever Adjustment Slide rubber protector back to expose throttle cabl...

Page 147: ...on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful ly left If the engine RPM increases readjust the throttle lever free play...

Page 148: ...detected A Arms Check A arms for cracks bending or other damages See an authorized Bombardier ATV dealer as necessary Adjustment Rear Shocks WARNING Left and right adjustment cams must always be set...

Page 149: ...brake discs for excessive wear and surface condition brake pads for wear damage or looseness SERVICE LIMITS Brake pads thickness 1 mm 040 in Front discs thickness 3 5 mm 138 in Rear disc thickness 4 3...

Page 150: ...ove seat s and or storage box and check latch mechanisms and pins for wear See an authorized Bom bardier ATV dealer for parts replace ment if damaged Vehicle Cleaning and Protection Never use a high p...

Page 151: ...WARRANTY _____________________ 149...

Page 152: ...A 1 800 260 7959 in Canada 1 800 265 6155 in Quebec 1 877 997 4999 Warn Industries Inc for the winches 12900 SE Capps Road Clackamas Oregon 97015 8903 Customer service in USA 1 800 543 9276 in Canada...

Page 153: ...only available if the Bombardier ATV is purchased in the country in which the purchaser resides BRP will not honor this limited warranty to any private use owner or commercial use owner if the preced...

Page 154: ...a manner inconsistent with the recommended operation described in the Bombardier ATV Operator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fu...

Page 155: ...that the former owner agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this lim...

Page 156: ...s original expiration date 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on 2006 Bombardier ATVs purchased as new and unused by its first owner from a Bombardier dist...

Page 157: ...y products previously manufactured 6 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage cau...

Page 158: ...odification will not alter the warranty conditions applicable to the products sold while this warranty is in effect 8 TRANSFER If the ownership of a product is transferred during the warranty coverage...

Page 159: ...ffers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to pr...

Page 160: ...158 _____________________...

Page 161: ...ner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an au thorized Bombardier AT...

Page 162: ...V00A2G AFFIX PROPER POSTAGE Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Street Sherbrooke Qu bec Canada J1L 1W3 160 _____________________...

Page 163: ...be completed by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE Please verify with your dealer to ensure your vehicle has been registered...

Page 164: ...vmo2006 OUTLANDER MAX 400 ANG FH8 Wed May 25 11 31 42 2005 Page 1 Composite C M Y CM MY CY CMY K...

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