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Manual version:

1.03/ Feb. 2010

Manual rev.: 

1  

Summary of Contents for Practix 285.230 G Pulldown

Page 1: ...Practix Practix 285 230 G Manual Pulldown Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number _____________...

Page 2: ...ct BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU Phone 420 533 426 100 Fax 420 533 426 109 e mail info bomar cz www http www bomar cz We are available Mondays to Fridays 700...

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Page 4: ...4 Manual version 1 03 Feb 2010 Manual rev 1...

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Page 6: ...6 Manual version 1 03 Feb 2010 Manual rev 1...

Page 7: ...Verankerungsplan Grounding plan 25 2 10 Activation 26 2 10 1 Machine working conditions 26 2 10 2 Band saw unpacking and assembling 26 2 11 Machine installing and levelling 26 2 12 Machine disposal af...

Page 8: ...7 6 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Manual 65 7 7 Rameno Arm Arm Practix 285 230 G Pulldown 66 7 8 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Pulld...

Page 9: ...9 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Safety notes...

Page 10: ...10 Manual version 1 03 Feb 2010 Manual rev 1 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Page 11: ...mprehend it before he starts to work on the machine Always keep instructions about work safety Service personnel must take into account other aspects of the risk which refer to the ambient conditions...

Page 12: ...spilt water or the oil from the floor and dry it Do not touch the cooling liquid with bare hands Do not set the nozzle of the cooling liquid when the machine is started on Do not remove the chips from...

Page 13: ...k the function of the safety accessories If the safety accessories are functionless you must stop work and repair or change the safety accessories 1 5 1 TOTAL STOP button TOTAL STOP button is used for...

Page 14: ...e skin 4 Flush with water for eyes and look for first aid treatment 5 For swallowing drink a lot of water and induce vomiting Look for medical help 1 7 Um st n t tku stroje Maschinenschild position Po...

Page 15: ...15 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Page 16: ...elf adhesive label OBS Noste ochrann br le a sluch tka Tragen Sie eine Schutzbrille und Geh rschutz Wear protective googles and headphones 1 5 99 900 048 Samolepka Aufkleber Self adhesive label PO Nos...

Page 17: ...17 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 Machine documentation...

Page 18: ...18 Manual version 1 03 Feb 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f...

Page 19: ...novit ot ky Motornenndrehzahl Nominal speed MSD90L 8 4 3 400 V 50 Hz 0 7 1 1 kW 1400 690 min 1 Chlad c za zen K hlmiteleinrichtung Cooling equipment Typ Typ Type Nap jen Versorgungsspannun Supply volt...

Page 20: ...0 Manual version 1 03 Feb 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram Practix 285 230 G Manual...

Page 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 3 Rozm rov sch ma Aufstellzeichnung Installation diagram Practix 285 230 G Pulldown...

Page 22: ...22 Manual version 1 03 Feb 2010 Manual rev 1 Dokumentace stroje Dokumentation der Maschinen Machine documentation S f 2 4 Popis Beschreibung Description Practix 285 230 G Manual...

Page 23: ...23 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 5 Popis Beschreibung Description Practix 285 230 G Pulldown...

Page 24: ...ose the vice and thoroughly oil all blank surfaces Lower the saw frame to the lowest position Make sure to empty the machine of all traces of the cooling agent Fasten all loose parts securely to the m...

Page 25: ...25 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 9 Kotevn plan Verankerungsplan Grounding plan...

Page 26: ...ary base for the machine Minimal requirement Machine weight Practix 285 230 G Manual 215 kg Pulldown 225 kg Weight of accessories Maximum weight of material The machine must be levelled at the horizon...

Page 27: ...of the band in the running position The direction must be in accordance with the arrow direction on the saw band cover In case the direction of the saw band does not match two phases at the terminal...

Page 28: ...m is ready for the operation Carry one cycle of cutting without material Check if the machine runs with no irregularities If all machine functions are right the machine is ready for operation 2 16 Saw...

Page 29: ...all pieces run the band until approximately 300 cm2 of material has been cut When cutting large pieces run the band for 15 minutes approximately When the band has been run increase the lowering speed...

Page 30: ...diameter of the profile Dp mm 150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 5 6 10 S 5 8 S 4 6...

Page 31: ...31 Ovl d n stroje Bedienung der Maschine Machine control 3 Machine control...

Page 32: ...32 Manual version 1 03 Feb 2010 Manual rev 1 Ovl d n stroje Bedienung der Maschine Machine control...

Page 33: ...he cylinder smoothly changes saw arm sinking speed Position 0 stops saw arm sinking Position 1 is for lowest sinking speed and position 4 is for highest sinking speed 3 2 Control elements for Practix...

Page 34: ...nt lever 5 Choose desired cutting speed by turning the switch on the motor 6 Check the right and tight fixation of material once again 7 For Practix 285 230 G manual 7 For Practix 285 230 G pulldown T...

Page 35: ...machine enables angular cuts under 60 The cut angle can be set fluently from 0 to 60 Picture What to do 1 Release securing lever of the console 2 Swivel the frame to the desired angle by pulling the s...

Page 36: ...e collision with binding table or vice jaw 3 4 Material insertion Never walk under a suspended load Never climb onto the gravity roller conveyor Do not hold the material for clamping material to the v...

Page 37: ...the picture If the bars are put differently you may have problems with movement Always weld the material at the rear end of the bundle to secure it from moving Before welding always switch the machin...

Page 38: ...38 Manual version 1 03 Feb 2010 Manual rev 1 dr ba stroje Wartung Machine service...

Page 39: ...39 dr ba stroje Wartung Machine service 4 Machine service...

Page 40: ...40 Manual version 1 03 Feb 2010 Manual rev 1 dr ba stroje Wartung Machine service...

Page 41: ...een both guide rollers and it is pushed all the way to the top 3 Put the saw band on both guide wheels Make sure that the saw band ridge fit tightly to the wheel rim Then push the saw band as far back...

Page 42: ...er of the saw band 4 4 Cooling agents and chips disposal The quality of the cooling agent will deteriorate due to If the solution is too weak If the solution is too strong use of contaminated water im...

Page 43: ...operations must be disposed of in accordance with the relevant regulations Let the chips drip excess fluid Fill a watertight container with the chips Be careful that the container does not leak becau...

Page 44: ...recommend using lithium based saponified grease class NGLI 2 for lubrication Different greases are mixable if their oil bases and consistence type are identical Comparative table of the lubricant grea...

Page 45: ...45 Z vady Troubleshooting 5 Troubleshooting...

Page 46: ...46 Manual version 1 03 Feb 2010 Manual rev 1 Z vady Troubleshooting...

Page 47: ...terial 2 The cut is not cut upon desired angle Securing lever is loosened Check the securing lever efficiency and carry out its adjustment according to chapter Machine service Set angle does not match...

Page 48: ...witch from debris and residue material 6 By choke is not possible turn Metal clams are in body of valve Valve must be cleared or changed 7 Saw band drive cannot be started Pressure switch is adjusted...

Page 49: ...ge of clamps and inductor must be checked 3 Electric motor and pump are without voltage Between contactor and thermal protector is not voltage Wrong contactor Replace contactor of engine 4 The indicat...

Page 50: ...50 Manual version 1 03 Feb 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 51: ...51 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Page 52: ...52 Manual version 1 03 Feb 2010 Manual rev 1 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams Practix 285 230 G Manual...

Page 53: ...53 Sch mata Schemas Schematics...

Page 54: ...Bestell Nr Ref No N zev polo ky Bezeichnung Item Ozn Sign Sign ks Mng Pcs 91 190 031 Krabice elektro Buchse Cross 1 91 045 030 Motorov spou t Motor Starter Motor Starter KM 1 91 020 008 erpadlo chlaz...

Page 55: ...55 Sch mata Schemas Schematics 6 2 Elektrick schema Elektroschema Wiring diagrams Practix 285 230 G Pulldown...

Page 56: ...56 Manual version 1 03 Feb 2010 Manual rev 1 Sch mata Schemas Schematics...

Page 57: ...tem Ozn Sign Sign ks Mng Pcs 91 190 031 Krabice elektro Buchse Cross 1 91 045 030 Motorov spou t Motor Starter Motor Starter KM 1 91 020 008 erpadlo chlazen K hlmittelpumpe Coolant pump M2 1 91 020 00...

Page 58: ...58 Manual version 1 03 Feb 2010 Manual rev 1...

Page 59: ...practix 285 230 G manual v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B practix 285 230 G manual Serien Nr z B 125 und Baujahr z B 199...

Page 60: ...60 Manual version 1 03 Feb 2010 Manual rev 1 7 1 Pila S ge Saw Practix 285 230 G Manual...

Page 61: ...61 7 2 Kusovn k St ckliste Piece list Pila S ge Saw Practix 285 230 G Manual...

Page 62: ...62 Manual version 1 03 Feb 2010 Manual rev 1 7 3 Pila S ge Saw Practix 285 230 G Pulldown...

Page 63: ...63 7 4 Kusovn k St ckliste Piece list Pila S ge Saw Practix 285 230 G Pulldown...

Page 64: ...64 Manual version 1 03 Feb 2010 Manual rev 1 7 5 Rameno Arm Arm Practix 285 230 G Manual...

Page 65: ...65 7 6 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Manual...

Page 66: ...66 Manual version 1 03 Feb 2010 Manual rev 1 7 7 Rameno Arm Arm Practix 285 230 G Pulldown...

Page 67: ...67 7 8 Kusovn k St ckliste Piece list Rameno Arm Arm Practix 285 230 G Pulldown...

Page 68: ...68 Manual version 1 03 Feb 2010 Manual rev 1 7 9 Podstavec Untergestell Piedestal Practix 285 230 G Manual...

Page 69: ...69 7 10 Kusovn k St ckliste Piece list Podstavec Untergestell Piedestal Practix 285 230 G Manual...

Page 70: ...70 Manual version 1 03 Feb 2010 Manual rev 1 7 11 Podstavec Untergestell Piedestal Practix 285 230 G Pulldown...

Page 71: ...71 7 12 Kusovn k St ckliste Piece list Podstavec Untergestell Piedestal Practix 285 230 G Pulldown...

Page 72: ...72 Manual version 1 03 Feb 2010 Manual rev 1 7 13 Sv r k Schraubstock Vice...

Page 73: ...73 7 14 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Page 74: ...74 Manual version 1 03 Feb 2010 Manual rev 1 7 15 Nap n n p su S gebandspannung Saw band tensing...

Page 75: ...75 7 16 Kusovn k St ckliste Piece list Nap n n p su S gebandspannung Saw band tensing...

Page 76: ...76 Manual version 1 03 Feb 2010 Manual rev 1 7 17 Veden p su Bandf hrung Band guiding...

Page 77: ...77 7 18 Kusovn k St ckliste Piece list Veden p su Bandf hrung Band guiding...

Page 78: ...78 Manual version 1 03 Feb 2010 Manual rev 1 7 19 Pohon Antrieb Drive...

Page 79: ...79 7 20 Kusovn k St ckliste Piece list Pohon Antrieb Drive...

Page 80: ...80 Manual version 1 03 Feb 2010 Manual rev 1 7 21 Konzola Konsole Console...

Page 81: ...81 7 22 Kusovn k St ckliste Piece list Konzola Konsole Console...

Page 82: ...82 Manual version 1 03 Feb 2010 Manual rev 1 7 23 Chlazen K hlung Cooling...

Page 83: ...83 7 24 Kusovn k St ckliste Piece list Chlazen K hlung Cooling...

Page 84: ...84 Manual version 1 03 Feb 2010 Manual rev 1...

Page 85: ...evhodn m prost ed dopravou chybnou a neodbornou obsluhou Prod vaj c nenese v tomto p pad odpov dnost za kody zp soben z vadou stroje a mo n u l zisk Z ruka se nevztahuje na spot ebn materi l tj pilov...

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