Bolton Tools ZX45 PD Operating Manual Download | Manualshive

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MODEL ZX45 PD

BENCH MILLING&DRILLING MACHINE

OPERATING MANUAL

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Summary of Contents for ZX45 PD

Page 1: ...MODEL ZX45 PD BENCH MILLING DRILLING MACHINE OPERATING MANUAL...

Page 2: ...2 CONTENTS SAFETY WARNING 3 SPECIFICATION 4 FEATURES 5 INSTALLATION 6 OPERATION 6 ELECTRICAL SYSTEM 9 TROUBLE SHOOTING 10 MAINTENANCE 12...

Page 3: ...AND WRENCHES FROM TOOL BEFORE STARTING 8 BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN THE CHUCK 9 AVOID UNINTENTIONAL STARTING 10 KEEP PROPER FOOTING AND BALANCE AT ALL TIMES DO NOT REACH...

Page 4: ...le 17 5 7 Spindle taper M T 4 OR R8 Working area of table 27 5 9 9 4 9 or 31 1 2 9 4 9 Forward and backward travel of table 6 8 9 Left and right travel of table 15 3 4 or 19 2 3 Spindle speeds 4P 50HZ...

Page 5: ...rove accuracy 5 The vertical column is very strong and stiff which makes the machine very stable and improves accuracy of manufactured parts 6 The machine headstock is cast iron it has been heat treat...

Page 6: ...oil filler plug and fill the oil to the gear box until the oil level reaches the middle of the oil fluid level indicator Lubricate all points OPERATION Notice Check all parts and safety precautions fo...

Page 7: ...ock the rack sleeve at the height with the fixed bolt 5 When milling in the table longitudinal it is a good idea to lock the across feeding table to ensure the accuracy of your work To do this tighten...

Page 8: ...ter arbor Insert cutter and cutter arbor into the taper of spindle Tighten arbor bolt securely but do not overtighten 3 Removing taper drills a Turn down the arbor bolt and insert the taper drill into...

Page 9: ...erminal of machine must be grounded properly 3 Don t open electrical box during operation if something is wrong with machine please ask repairman for help SPECIFICATIONS OF FUSE Phase Voltage Single p...

Page 10: ...10 For auto tapping electrical system Single phase...

Page 11: ...TAPE OFF V2 FOR 220 Volts The standard wiring of the machine is single phase 220V 110V 50HZ 60HZ or three phase 380V 220V 50HZ 60HZ For special request Please refer to the wiring diagram in the addend...

Page 12: ...ts as needed 3 The spindle bearing is very hot a There is insufficient lubrication Turn off the power and check the bearing for lubrication If necessary apply bearing grease b The spindle bearing is w...

Page 13: ...eavy workpiece are held in balance the workpiece Out of balance may shift when being machined b A hammer has been used on the workpiece never strike the workpiece with a hammer c The table may not be...

Page 14: ...g parts of the table apply light grease if needed 4 Monthly maintenance a Adjust the accuracy of the slides on both the cross and longitudinal feeding b Lubricate the bearings worm gear and worm shaft...

Page 15: ......

Page 16: ...GB T5782 86 ZX32G 02 015 GB T70 85 HQ400 24 021 ZX32G 02 013 ZX32G 02 001 GB T276 94 ZX32G 02 022 DESCRIPTION Handwheel 12 100 Handle M6 32 Screw M8 10 Dial seat Dial Screw M5 15 Cover Bearing spacer...

Page 17: ...86 GB T276 94 GB T894 2 GB T276 94 ZX32G 02 012 GB T893 2 86 GB T276 94 ZX32G 02 010 ZX32G 02 009 GB T1096 ZX32G 02 041 ZX32G 02 042 ZX32G 02 043 DESCRIPTION Key 5 25 Shaft Bearing 6003 Gear Key 6 12...

Page 18: ...GB T9877 1 ZX32G 02 029A ZX32G 02 029B ZX32G 02 026 ZX32G 02 027 ZX32G 02 028A GB T879 GB T70 85 JB T7270 4 DESCRIPTION Spring Spring base Screw M5 10 Lock handle Screw M10 20 Screw M10 25 Fixed tight...

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Page 20: ...0 85 JB T7940 1 ZX32 01 026 ZX32 01 013 JB T7270 12 94 GB T118 86 Table Assembly DESCRIPTION Handle M10 80 Handwheel Screw M6 10 Dial clutch Spring pin 5 40 Dial ring Screw M8 16 Square flange C Thrus...

Page 21: ...32W 01 003 ZX32W01 002 GB T858 76 GB T810 88 GB T894 1 86 GB T70 85 HQ400 11 015 ZX32W 01 013 DESCRIPTION Oiler 6 Crank Handle 6 63 12 Taper pin 8 30 Lock Screw M8 20 Bracket Bearing 51103 Taper gear...

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Page 23: ...G 03 010 ZX32G 03 009 GB T6172 86 ZX32G 03 006 GB T818 85 ZX32G 03 008 ZX32G 03 007 Spindle Assembly DESCRIPTION Spindle Stop washer 30 Nut M30 1 5 Bolt M6 50 Graduate rod base Nut M6 Anti dust ring B...

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