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6

NOTE: Placing the flat twist-lock cap, provided with the machine 

when shipped, over the Airtact port position will also give you an 

automatic stroking feature that is designed for stippling or other 

operations where multiple hits are desired without the need for 

control inputs. This can be used to check for proper handpiece 

function. It will immediately give full handpiece power to insure 

your connections are correct, if not, find the problem and correct.

SUGGESTIONS FOR AIRTACT TOUCH ELEMENT

At approximately 12 psi, the Airtact will give full power range 

for any handpiece. Less than 12 psi, you will limit the range of 

power. This can be very useful for shading because you can 

lessen the pressure (try 4 or 5 psi) to limit the power for really fine 

control. ALWAYS BE AWARE THAT AT LESS THAN 12 PSI you 

will NOT have full power.

MAINTENANCE

KEEPING THE HANDPIECE CLEAN 

The impact handpiece must be 

kept clean for proper operation. 

If operation becomes sluggish, 

erratic, or fails, cleaning 

is needed. Fig. 9 shows 

the proper way to clean a 

handpiece. Remove the piston 

and spring from the handpiece. 

Take each, one at a time, and 

place in a sheet of WRITING 

or COPIER paper. 

DO NOT 

USE paper towel, tissue, or 

newsprint.

 Holding it between 

your fingers buff and polish off 

any dirt or residue. Folding the 

paper, use the edge to clean 

between the piston grooves 

and the spaces between the 

spring. To clean the handpiece 

inside, take the WRITING or 

COPIER paper and twist it to a 

point. Insert the paper point into the handpiece and rotate paper 

and handpiece against each other. This will buff and polish the 

inside clean.

IMPORTANT NOTE: DO NOT LUBRICATE PISTON,  

SPRING OR BORE.

Occasionally place a drop of synthetic oil or light grease on the 

handpiece chuck threads/jaws. This will extend useful life, and 

improve operation. Using a quality light weight silicone grease, 

LIGHTLY touch the tip of the tube to your index finger and  

RUB/ROLL the o-ring area of the tool holder between your  

index finger and thumb. Use this lubricant VERY SPARINGLY 

as too much will attract dirt and metal chips.

IMPORTANT NOTE:

 DO NOT USE OTHER BRAND 24 Volt 

converters - DAMAGE WILL OCCUR to the machine. The power 

converter supplied with your machine will accept 120 Volt 60 Hz 

or 230 Volt 50 Hz using a PROPERLY grounded electrical circuit. 

Older homes and businesses may still have 2 prong receptacles 

for electrical connections. These may not allow the 3 prong male 

plug to have a proper ground. This unit must have a suitable 

ground to prevent damage to the electronic components. If in 

doubt, consult a qualified electrician. Use the supplied adapter to 

convert the power supply for use with the 230 Volt 50 Hz voltage. 

The power converter supplied with your machine will accept 120 

Volt or 230 Volt. All that is necessary to convert power supply is 

to use the 230 Volt adapter supplied in the accessory box.

ADDITIONAL NOTE: This 24 Volt converter has more output 

than the ones supplied with the original GraverMach and 

GraverMax SC. DO NOT use these earlier converters with the 

GraverMach AT. The additional electrical requirements with 

the air solenoid valve may cause other converters to fail or 

cause damage to this unit.

If replacement of the power converter is required, use only  

part #024-121.

IMPORTANT NOTICES

GRS PROGRESSIVE FOOT CONTROL OWNERS

If you would like to use your GRS Progressive Foot Control 

(#004-519PRO) with your GraverMach AT go right ahead, it will 

work fine. Attach the foot control throttle to the quick connect 

fitting on the back of the machine.

GRS 850 ROTARY HANDPIECE

Refer to the GRS 850 operating instructions for routine 

maintenance of the rotary handpiece. 

NOTE: Do not exceed 

32-35 psi when using.

THROTTLE

The throttle should require little maintenance. It should be 

cleaned periodically. OILING: Periodically place a drop of oil on 

the throttle hinges. Keep the floor clean and when you sweep or 

vacuum, place foot throttle on your bench or chair.

AIR SYSTEM

If large amounts of water and contaminants are in the air supply 

to the unit, more frequent attention must be given to the unit 

filter. The bowl must be drained frequently to prevent water from 

entering the rotary valve, hoses, handpiece, etc. In addition, 

the filter element must be cleaned and/or replaced frequently. If 

moisture is noted in the handpiece or throttle hoses, shut the unit 

down immediately and drain the filter bowl.

Then proceed as follows:

1.  Disassemble and clean impact handpiece(s) and reassemble.

2.  Reduce pressure setting to 10 psi and turn unit ON to purge 

moisture from valves, hoses, etc.

3.  Located on the lower back of the machine (Fig. 1-U) is 

the drain plug to the internal air reservoir. Using a 3/16" 

hex wrench remove the plug and drain any moisture from 

reservoir. Replace drain plug. Before using machine again, 

figure out where the moisture came from and fix the problem. 

It may require an additional filter(s) or water trap in the line.

ROTARY VALVE

The rotary valve is lubricated by air passing through it. Additional 

lubrication is not required or recommended. DO NOT RUN 

ELECTRICAL SYSTEM UNLESS AIR SUPPLY IS TURNED ON.

A

B

Fig. 9 • CLEANING 

A. Writing or copier paper

B. Piston and spring

A

Summary of Contents for GraverMach AT

Page 1: ...any power source NOTICE This machine requires clean dry oil free air We suggest using an oil free compressor If your compressor is an oil type you MUST have an oil removal filter coalescing type in the air supply line to this machine If you are unsure of this requirement please call 800 835 3519 or 620 343 1084 and ask for Technical Services OIL CONTAMINATION IS NOT COVERED BY WARRANTY ...

Page 2: ...er and the equipment GraverMach AT A Airtact air pressure gauge B Airtact air pressure control knob C Power On Off button D Bias control knob E Primary air pressure gauge F Primary air pressure control knob G Handpiece selector knob for J and K H Strokes per minute selector knob I Airtact hand foot control selector knob J Airtact handpiece twist lock control ports K Handpiece quick connect fitting...

Page 3: ...the 6 hose to fit as needed Connect the 5 1 2 hose to the air outlet on the air filter opposite the air input Connect the other end of that hose into the fitting on the back of the machine marked AIR INPUT Fig 3 C Use these same connections no matter where you locate the filter CONNECT FOOT THROTTLE Place the foot throttle on the floor in a convenient position Run the hose to the back of the machi...

Page 4: ... the knocking barely stops this is considered the perfect air pressure operating range for that particular handpiece Another method of tuning although not as precise is to use the initial setting shown in the chart below Set the Strokes Per Minute dial to the Recommended Initial Setting Set the air regulator knob to Recommended Initial Setting for the handpiece you are using The goal is to use the...

Page 5: ... reduce the foot pressure gradually as your hand tilts the graver up and out With a little practice this hand foot coordination will become as natural as driving a car HOW TO USE THE BIAS CONTROL After you tune the handpiece notice that the handpiece starts working as you press down on the foot throttle Add one or two pounds of air pressure to the pressure gauge with the air pressure dial Fig 4 B ...

Page 6: ...ave a suitable ground to prevent damage to the electronic components If in doubt consult a qualified electrician Use the supplied adapter to convert the power supply for use with the 230 Volt 50 Hz voltage The power converter supplied with your machine will accept 120 Volt or 230 Volt All that is necessary to convert power supply is to use the 230 Volt adapter supplied in the accessory box ADDITIO...

Page 7: ... 002 950 1 SHSS 8 32 x 0 13 BLK 004 501 V2 1 VALVE 2 WAY SWITCHING 022 870 1 HHCS 1 4 20 x 1 25 P LOK Z P 022 963 4 SPRING COMP 0 300 O D 0 570 FL 022 964 8 BHSCS 10 32 x 0 38 BLK 022 982 1 KNOB GRAY 0 75 O D 0 25 I D x 0 69 022 999 2 RHMS 6 32 x 1 75 Z P 024 111 3 FITTING PTC 0 25 INLINE M 1 8 NPT 024 128 1 FOAM OPEN CELL 044 199 1 BRACKET 2 WAY VALVE 044 200 1 BRACKET AIRTACT MUFFLER 044 212 1 V...

Page 8: ... GRAVERMATE 022 053 1 WRENCH 1 8 ALLEN 022 230 1 FITTING PTC 0 25 90 M1 8 NPT 022 231 1 FITTING PTC 0 25 INLINE M1 8 NPT 022 404 1 4 QC HSS ONGLETTE GRAVER 022 860 1 BOWL ASSEMBLY 022 861 1 FILTER ASSEMBLY 022 872 1 ADAPTER NEMA 5 15R TO SCHUKO 022 944 1 ASSEMBLY 5 MICRON FILTER AND BOWL 022 978 2 RHMS M4 x 0 7MM 022 987 1 POWER SUPPLY 24V 18W 75A 022 993 1 CORD NEMA 5 15P IEC 60320 C13 044 051 1 ...

Page 9: ... 0 19 I D TUBE 023 054 1 KNOB B G 1 25 O D 0 25 I D x 0 61 024 038 1 DECAL GRAVERMACH AT FRONT 024 039 1 DECAL GRAVERMACH AT AIRTACT 024 040 1 DECAL GRAVERMACH AT ON OFF 024 120 1 KNOB B G 0 75 O D 0 19 I D x 0 70 044 044 1 NEEDLE VALVE 044 065 1 TUBING PU CLR 0 250 O D 0 170 I D 044 065 1 TUBING PU CLR 0 250 O D 0 170 I D 044 067 1 TUBING PU CLR 0 250 O D 0 170 I D 044 112 1 TUBING PU CLR 0 250 O...

Page 10: ...2 1 CONTROLLER 24VDC PWM MOTOR 022 965 3 FITTING PTC 0 25 BULKHEAD 023 032 1 FITTING PTC 0 25 T 024 036 1 VALVE 24VDC SOLENOID 024 041 1 DECAL AUXILIARY OUTPUT 024 042 1 FITTING PTC 0 25 M 10 32 024 118 2 NUT 4 40 HEX Z P 024 119 2 RHMS 4 40 x 0 63 Z P 044 059 1 DECAL AIR INPUT THROTTLE 044 111 1 TUBING PU BLK 0 250 O D 0 130 I D 044 111 1 TUBING PU BLK 0 250 O D 0 130 I D 044 179 1 PLATE GRAVERMA...

Page 11: ...PTC 0 25 90 M1 8 NPT 022 231 3 FITTING PTC 0 25 INLINE M1 8 NPT 022 381 1 PLUG 1 8 27 NPT x 0 25 PIPE 022 964 6 BHSCS 10 32 x 0 38 BLK 022 991 3 BOLT 1 4 20 x 5 50 CR Z P 022 992 2 O RING 2 125 O D 1 985 I D 044 060 1 TANK AIR SUPPLY 044 061 2 FLANGE AIR TANK BACKUP 044 062 1 MANIFOLD AIR TANK CAP 044 178 1 PLATE GRAVERMACH AT BASE 044 223 1 TUBING PU CLR 250 O D 0 170 I D ...

Page 12: ...NPT 022 948 1 O RING 1 078 O D 0 938 I D 022 961 1 Motor 022 968 4 6 32 x 0 375 round head machine screw 022 971 4 silicone rubber isolation donut 50 duro 022 977 1 FITTING PTC 0 25 T M 1 8 NPT 022 990 1 WASHER 0 63 O D 0 41 I D x 0 03 NY 044 006 1 VALVE SHROUD ROTARY 044 037 1 Lower motor mount plate 044 038 1 First mount plate in motor mount stack attached to motor 044 040 1 Valve rotor 044 043 ...

Page 13: ...63 O D 0 438 I D 002 950 1 SHSS 8 32 x 0 13 BLK 022 057 2 SHCS 8 32 x 0 25 BLK 022 081 1 FITTING B 0 125 I D TUBE M 10 32 023 020 1 FITTING PTC 0 25 90 M 10 32 023 023 1 SPRING COMP 0 320 O D 0 890 FL 023 025 1 FITTING 0 010 22081 BLUE 044 101 1 VALVE BODY SPOOL 044 102 1 VALVE END CAP SPOOL 044 103 1 VALVE ADJ SCREW SPOOL 044 105 1 VALVE SPOOL 044 188 1 BRACKET SPOOL VALVE ...

Page 14: ...001 036 1 Throttle Spring 002 065 2 10 32 x 3 8 RHMS 002 073 2 1 4 28 Nu 002 204 1 10 32 Hex Whiz Loc Nut 002 247 1 Washer 002 517 1 1 8 NPT x 0 170 Barb Fitting 002 526 1 Spring Retainer 002 527 1 10 32 x 3 4 RHMS 004 006 1 Throttle Base 004 007 1 Hinge Plate 004 008 1 Spring Retainer 004 009 2 Spacer 004 010 1 Pivot Shaft 004 011 1 Bleed Shaft 004 012 1 Outlet 004 031 1 Throttle Outlet Spring 00...

Page 15: ...15 GraverMach AT Wiring Diagram GraverMach AT Hose Diagram ...

Page 16: ...le aid in tool sharpening It is especially helpful for beginners in the art of engraving and has been readily accepted by accomplished engravers who have found that it is faster and produces more consistent results than other methods The combination of the GRS Power Hone and the Sharpening Fixture provides the ideal sharpening system The Sharpening Fixture is designed specifically for use with the...

Page 17: ... be sure that the tool point is sharp Refer to the TIPS section for sharpening technique EFFECTIVE TIPS The GraverMach AT provides an effective unique method for performing a variety of functions in many materials You may not achieve effective results with the machine at first In fact your initial attempts may be disappointing or downright discouraging Begin by expecting a learning period whether ...

Page 18: ...ue Feather touch or brushing techniques remove the most material possible With this method you will have a superior tool for fine delicate intricate and exciting work The 850 Rotary Handpiece is a precision instrument that can be easily damaged if misused or improperly maintained Your rotary handpiece is engineered for quality and manufactured for long life To use attach the handpiece to the auxil...

Page 19: ...ills you can concentrate on learning the more difficult and intricate designs With confidence in your ability to control the tool you will be able to execute progressively more difficult patterns with varying depth of cut and subtle shading and finally on curved or irregular surfaces Simple exercises like those sketched below are good beginning practice designs as they are relatively simple It is ...

Page 20: ... If you notice an oil residue usually a yellow to brown colored sticky or liquid residue in the unit s filter bowl or handpiece throttle hose you probably have an oil problem in your compressed air Older oil lubricated and silent compressors that use internal oil are more likely to cause oil contamination If this occurs install a Coalescing Oil Filter GRS 004 579 or equivalent NOTE Damage caused b...

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