Bogart Engineering SC-2030 Technical Manual Download Page 6

TM-2030, and charging will not be correctly controlled by the TM-2030.  

 

 

b. Connect the wire from the b terminal to large green connector on the SC-2030 marked BATTERY 

+. 

c. Connect two solar panel wires to the two large green terminals on the SC-2030 identified on the SC-2030 
as “SOLAR” .  Be sure to observe correct polarity: + from panels to terminal marked SOLAR +, and minus to 
terminal marked   SOLAR “ —“. 

4.4.8

 

Connect communication connector at TM-2030 end if not already connected.

 

4.4.9 

Verify all wiring and polarities (plus and minus not reversed). Then close the switches or circuit breakers.

 

4.5 Verifying SC-2030 operation and programming charging 
parameters. 

NOTE: References to “P” numbers such as P4, P16, etc. refer to user programmable values

.

 

When solar is shining on the panels with more than 0.5 amps the amber light on the SC-2030 should be ON.  When flashing 

every half second, it is in over current protection and charger is limiting current to a safe value for charging.

 

4.5.1 If the SC-2030 is connected to a TM-2030 while sun is shining on panels:

  

Check the green light on the SC-2030 

Solar Charge Controller. If the two units are communicating it should be ON most of the time—but possibly 
occasionally blink off.

  If the green LED is off or mostly off, except for occasional blinks on, check the communication cable 

again, check that the TriMetric is powered and operating properly, and also verify that the phone cable contacts are crossed as 
shown in the lower right-hand corner of Figure 1. Also, there must be at least a small amount of solar current coming from the 
solar panels.

 

4.5.2 If the SC-2030 is operating without the TriMetric

:  If at least a little solar energy is coming in, the amber light will be 

on, but the green LED will be 

usually off

—but every 10 seconds or so will blink on to indicate the charge state as indicated in 

next section 

4.5.3

.

 

4.5.3 The flashing green light on the SC-2030 will tell you what charging state the SC-2030 is:

 

The following sequence 

will be repeated every 10 seconds or so:

 

Flashing once, the charger is in the first stage or “bulk” charging.

 

Flashing twice, charging at the absorb voltage

 

Flashing 3 times indicates floating mode.

 

Flashing 4 times: in higher voltage “finish,” limited current charging. (With TM-2030 connected only)

 

Flashing 5 times: at maximum voltage “finish,” limited current charging. (With TM-2030 connected only)

 

Flashing 6 times: Was in float, now discharging but still at least 98% full. (With TM-2030 connected only)

 

Flashing zero times: Discharging and less than 98% ful

(With TM-2030 connected only)

 

4.5.4 

L

ast important step:

 

Programming the SC-2030

 

for your battery system when TM-2030 is connected.

 

Easy way

: Most people will choose the easy way to enter this data. This method automatically enters 8 charging parameters to 

control the charging, and also provides proper monitoring in most cases.  This requires the following three steps:

 

STEP 1

.  Change the operational level in P7.  Repeat the following steps for any program number.

 

a. Press "SELECT" and hold it down until "P1" appears in display. Release. 
b. Press SELECT repeatedly to get to "P7" (to select operational level).  
c. Press SELECT and RESET together, momentarily, to get 3 lights to flash. 
d. Use RESET to change display until operational level  "L3" or “L4” (for 4 stage charging) shows. 
e. Press SELECT once, to get out of program mode.  Press select to continue to the next program number (P8-P21). 

STEP 2

. Determine the battery system capacity, in amp hours.  To determine the system capacity you need to know the capacity 

of each 

battery

 in amp hours—then multiply by the number of series strings in your system.  The 20-hour value specified for 

capacity is appropriate. The default value automatically entered by step 1 is for 220 amp hours.  

If your system capacity is not 

between 200-240 amp hours, change value by entering the correct value into program P3 in the TM-2030

.  

Always do 

this after step 1 or this data will get overwritten.  To program P3: similar to steps a - d. above, except go to P3 instead of 
P7. For exact instructions, see Section 5.

 

STEP 3

: In many RV’s or other installations, while charging the voltage to items connected to the battery may exceed 

the  maximum safe limit under cold conditions. 

Although this may not provide ideal battery care, you may adjust P8 to the 

maximum allowed charging voltage

. This will override any other programmed settings.  

Early units do not have this option.

 

Call Bogart Engineering for upgrade.

 

  

Summary of Contents for SC-2030

Page 1: ...to better preserve the capacity of your battery system 1 Amp hour counting Many battery companies recommend that when batteries are recharged they should be overcharged so that 104 to 120 percent of the charge that was previously removed should be replaced before going into float Most controllers don t measure this When connected with the TriMetric this controller measures the amp hours used and a...

Page 2: ...r full efficiency May be safely used with panels up to 45A however charging current will be reduced to protect charger MINIMUM in out power efficiency at 30A 97 5 12V systems 98 5 24 V systems MINIMUM in out power efficiency at 15A 99 Battery capacity 10 to 10 000 amp hours Terminal block wire gauge Up to 6 AWG Larger stranded cables you can remove some strands to fit Charging profiles Three stage...

Page 3: ...GM or liquid electrolyte These determine the charging only when the TM 2030 is not connected otherwise they are ignored In this case there is an absorb stage set to 14 6 or 29 2 volts for 12 or 24V liquid electrolyte systems or 14 3 or 28 6 for AGM systems which runs for two hours followed by a float stage of 13 2 or 26 4 volts 4 1 3 Temperature Compensation The optional temperature sensor is reco...

Page 4: ...s Check volts For accurate battery voltage control the TriMetric s voltage measurement wire called B1 in TriMetric wiring diagram must be connected directly or close to the battery s positive terminal Check amps on the AMPS TriMetric display Under zero current conditions when all loads and charging sources are off the TriMetric s ampere indicator must show 0 0A or 0 1A at most when using the stand...

Page 5: ...tool and correct RJ14 connector to avoid drilling a larger hole you could pass wire through a small drilled hole through TM 2030 enclosure then use crimp tool to install connector carefully observing polarity Fig 1 Don t yet connect the communication cable to the TM 2030 unless connectors at each end are attached and you don t intend to put them on or change them later 4 4 3 Remove front panel and...

Page 6: ...t the absorb voltage Flashing 3 times indicates floating mode Flashing 4 times in higher voltage finish limited current charging With TM 2030 connected only Flashing 5 times at maximum voltage finish limited current charging With TM 2030 connected only Flashing 6 times Was in float now discharging but still at least 98 full With TM 2030 connected only Flashing zero times Discharging and less than ...

Page 7: ...t shown on the front panel called UPr Unused power which displays this If most of the solar power is now surplus because the batteries are getting well charged YES will show on the display If a lesser amount the display will indicate the approximate number of watts that are being wasted Refer to the Quick Reference Guide section 2 1 Also listed there is information about observing solar amps SOL a...

Page 8: ...energy electrons into the battery The battery always tends to resist the tendency to push the electrons in the voltage of the charger must be high enough to overcome the resisting force of the battery This is a little like pushing water into a pipe which is under pressure enough force must be provided to push it in or it will not go The current or amperes is a measure of how much charge energy is ...

Page 9: ...e variations on this method 1 Charge above the gassing voltage until the amperes drop to a sufficiently low value say an ampere value that is 1 or 0 5 of the amp hour capacity of the batteries 2 Charge until the value of amps into the batteries stops decreasing for a specified period of time and stays at this constant value for perhaps a couple of hours 3 Charge until the charger has replaced a sp...

Page 10: ...r current until it reaches the limiting absorb voltage shown After that it charges for an absorb time of two hours Then it regulates at the float voltage shown 6 4 Two Graphs of charging profiles for SC 2030 when TM 2030 is connected The first profile figure 2 is more typical of most good solar chargers However the SC 2030 has an additional unusual option of setting a percentage of overcharge valu...

Page 11: ...rops below P2 P3 AND overcharge P20 OR Timer expires with P14 time For the 4 state profile Timer starts counting with P14 time as shown on 4 state charging profile The first time after the charger is turned on Goes into float when Amps drops below P2 P3 OR Timer expires After the first time Amps drops below P2 P3 at least once during Absorb AND overcharge P20 OR Timer expires with P14 time 6 6 Bat...

Page 12: ...r repaired at Bogart Engineering s discretion provided it has not been subjected to abuse or misapplication For warranty service please email bogart bogartengineering com A return merchandise authorization is required for all merchandise to be returned to Bogart Engineering How to obtain customer service Please review our support page before attempting to contact us Our distributors are able to an...

Page 13: ...es compared to the most recent discharge before going into float Also it has been considered best suited for AGM or Gel type lead acid batteries however recently some manufacturers are recommending the four stage profile next page for AGM type batteries Liquid electrolyte batteries can usually benefit from four state solar charging Figure3 To select three stage charge control set program P21 finis...

Page 14: ...Max over voltage time allowed 0 1 10 0 hours Absorb stage terminates when Charged setpoint amps When P21 not OFF Max finish volts P15 value When P21 is OFF Max finish volts P1 value 4 state charging profile for liquid electrolyte batteries Figure 3 Bulk Absorb Finish Absorb Float Time counting P14 starts here when P21 is not off Starts here when P21 is off Time counting temporarily stops whenever ...

Page 15: ...tery systems Up to 30 amps of panels can be used If more than 30 amps is used the SC 2030 will safely limit current 1 A FUSE Optional battery temperature sensor Small wires go to connector in SC 2030 SHUNT Choose 500A 50 mV or 100A 100mV TWO KELVIN SCREWS 4 small wires from battery to meter up to 100 feet Usually a cable with four 22 or 24 wires is used Optional connection for measuring voltage on...

Page 16: ...les previously connected to the battery negative pole must then be reconnected to the load side of the shunt Connect four wires from shunt and battery to Meter Cable consisting of small wires 22 up to 100 feet long need to connect from the TriMetric to the shunt and batteries WHAT S INVOLVED IN INSTALLING THE BOGART ENGINEERING SC 2030 Solar Charger Brief description Complete description is in the...

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