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Cutter_Instructions_2016-C

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BN Products-USA, LLC.

DC-16LZ Rebar Cutter

1

1C2025700

HOUSING  (DC-16LZ)

2

70RP30

O RING P30

3

1C16021

SEAL PACKING SKY30

4

RB-16LZ

CUTTER BLOCK SET

5

7CB05015

CAP BOLT M5XM15

6

7SW0005

SPRING WASHER M5

7

7B810025

STOPPER BOLT 
M10X25

8

1C4079400

LOCK SPRING

9

1C4078900

AIR BAG

10

7ST0612

TAPPING SCREW (+) 
6×12

11

1C4079000

AIRBAG NUT

12

7CB08022

CAP BOLT M8X22

13

1C3039700

PISTON

14

7FU0825L0

SEAL PACKING OSI66-
56-6

15

1C4079701

PISTON KEY 7X8X24

17

1CL0123

RETURN VALVE

18

1CL0143

RETURN VALVE 
SPRING

19

1C1922

VALVE END SPRING

20

SEE 6

SEE 6

21

7CB05015

CAP BOLT M5X15

22

7SW0005

SPRING WASHER M5

23

1CL016

RETURN SPRING

24

1C2025600

CYLINDER

25

70RG60

O RING

26

1C1971

RAM

27

1C1972

RAM RETURN SPRING

28

1C1973

DELIVERY VALVE

29

1C1331

DELIVERY VALVE 
SPRING

30

1C13352

SPRING GUIDE

31

1C13292

PUMP HEAD SEAL

32

3P1030

BEARING 608

33

1C1325

BEARING GUIDE

34

1C1340

NEEDLE BEARING

35

1C1326

SNAP RING H27

36

3P1044

MAGNET FILTER

37

1C4079300

PUMP CASE PACKING

38

7SB0812

OIL PLUG M8×12

39

70RP10

O RING P-10

40

1C2025800

PUMP CASE

41

1C1342

OIL SEAL

42

76002VV

BALL BEARING 6002VV

43

3V0001E

ARMATURE WITH CAM

44

7608VV

BALL BEARING

45

1CL001P

BEARING LOCK

46

3V0001D

STATOR COIL

47

7HT04070

TAPPING SCREW 
D4X70

48

7SW0004

SPRING WASHER M4

49

3V0001K

MOTOR HOUSING

50

1CL001C

BRUSH HOLDER

51

1C1361A

CARBON BRUSH SET

52

3V0001P

HOLDER PIECE

53

7NS04016

TAPPING SCREW 
D4X16

54

3V0001W

CONDENSER

55

4V0001N

SWITCH

56

7WB035006

SCREW M3.5X6

57

3V0001R

LEAD WIRE

58

3V0001Z

CORD ARMER

59

4V001V

CORD SET

60

1CL001Q

CORD CLIP

61

7FNS04016

TAPPING SCREW 
D4X16

62

3V0001L

HANDLE COVER

63

7WNS04020 TAPPING SCREW 

D4X20

64

3V0001V

FOOT

65

3V0001S

SLEEVE

66

7PW0005

PLATE WASHER M5

67

7CB05075

CAP BOLT M5X75

68

NAME PLATE

69

7R020032

RIVET

73

1CL001R

SUPPORT B

74

1CL001M

CONNECTOR

75

1DBR2943

STEEL BALL 5/32

DC-16LZ

Summary of Contents for DC Series

Page 1: ...ERIES PORTABLE REBAR CUTTERS SERVICE NOTE Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained For a Service Repair Center nearest you please call 800 992 3833 or go visit us online www bnproducts com IMPORTANT READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE YOUR TOOL DC 32WH DC...

Page 2: ...ERATING INSTRUCTIONS CAUTION Indicates hazard that could result in minor personal injury and or product damage CARE Indicates hazard that will result in product damage GENERAL SAFETY PRECAUTIONS Use rebar cutters on maximum Grade 60 steel reinforcing bars only These tools are not to be used in cutting other kinds of metal or materials Do not cut ungraded rebar IMPORTANT Do not attempt to cut rebar...

Page 3: ...opper needs no further adjustment while cutting rebar of the same diameter but must be reset for a different size rebar CAUTION Failure to correctly set the stopper bolt will result in excessive wear of cutter blocks and may cause cut end to fly out This will also lead to piston and cylin der damage CUTTING 1 Insert rebar between stopper and front cutter block mak ing sure that it is properly seate...

Page 4: ... four cuts noting exactly at what point the rebar is actually breaking 3 Pinch a short piece of rebar stopping just before it breaks off Unplug unit from power source 4 With partially severed rebar in place oil plug should be straight up If unit is hot allow cooling down 5 Remove oil plug and seal washer packing CAUTION Never remove oil plug when unit is hot or oil will spurt out 6 Check that oil ...

Page 5: ... dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off posi tion before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool o...

Page 6: ...C13292 PUMP HEAD SEAL 32 3P1030 BEARING 608 33 1C1325 BEARING GUIDE 34 1C1340 NEEDLE BEARING 35 1C1326 SNAP RING H27 36 3P1044 MAGNET FILTER 37 1C4079300 PUMP CASE PACKING 38 7SB0812 OIL PLUG M8 12 39 70RP10 O RING P 10 40 1C2025800 PUMP CASE 41 1C1342 OIL SEAL 42 76002VV BALL BEARING 6002VV 43 3V0001E ARMATURE WITH CAM 44 7608VV BALL BEARING 45 1CL001P BEARING LOCK 46 3V0001D STATOR COIL 47 7HT04...

Page 7: ...1C16052 RETURN SPRING 36 7CB06020 CAP BOLT M6x20 37 7CB06020 CAP BOLT M6x20 38 RB 16X CUTTER BLOCK SET 39 7SW0005 SPRING WASHER M5 40 7CB05018 CAP BOLT M5x18 41 SEE 38 SEE 38 42 7GW0005 WASHER M5 43 7CB05015 CAP BOLT M5x15 44 1C1603 LOCK SPRING 45 7B810040 STOPPER BOLT M10X40 46 1C1627 SIDE HANDLE 47 7DN167 STICKER 49 4V0001B ARMATURE WITH CAM 50 4V0001J DUST SEAL A 51 7608VV BALL BEARING 608VV 52...

Page 8: ...NET FILTER 29 1C1951G PUMP CASE PACKING 30 1C2059900 PUMP CASE 31 1C1342 OIL SEAL SC15 25 7 32 1C1941 BALL BEARING 6004VV 33 1C1305 SEAL WASHER WF10 34 1C1304 OIL PLUG M10X15 35 1C1944B C MAIN HANDLE 36 1C1946 SWITCH COVER 37 1C19612E ARMATURE ASS Y 38 1C1961D STATOR COIL 39 1C1961K MOTOR HOUSING 40 1C1961J BRUSH HOLDER 41 1C1961A CARBON BRUSH SET 42 1C1961H BRUSH CAP 43 1C1961SC SIDE COVER 44 1C1...

Page 9: ...4 MAGNET FILTER 34 1C2615 PUMP CASE PACKING 35 1C25398 PUMP CASE 36 1C1304 OIL PLUG M10X15 37 1C1305 SEAL WASHER WF10 38 1C2542 OIL SEAL SC20 35 8 39 1C1941 BEARING 6004VV 40 1C2616 HANDLE PRESS 41 1C1944B C MAIN HANDLE 42 1C1946 SWITCH COVER 43 1C2611 CASE COVER 44 1C2612A CARBON BRUSH SET 45 1C1961B SWITCH 46 1C2612B STATOR COIL 47 1C2612C ARMATURE 48 1C1961F CORD 49 1C2612D FAN COVER 50 1C2612E...

Page 10: ...NG 40 1C13352 SPRING GUIDE 41 1C13292 PUMP HEAD SEAL 42 3P1044 MAGNET FILTER 43 1C2609 BALL BEARING 609 44 1C2525 BEARING GUIDE 45 1C2534 NEEDLE BEARING 46 1C2525 BEARING GUIDE 47 1C2526 SNAP RING H35 48 1C4165800 PUMP CASE PACKING 49 1C1021301 PUMP CASE 50 1C1305 SEAL WASHER 51 7B10015 OIL PLUG M10X15 52 7GW006 TEETHED WASHER M6 53 7CB06055 CAP BOLT M6X55 54 1C2542 OIL SEAL 55 1C1941 BALL BEARING...

Page 11: ...VALVE SPRING 38 1013352 SPRING GUIDE 39 1013292 PUMP HEAD SEAL 40 7635 BALL BEARING 41 104103000 BEARING GUIDE 42 7RNAF8151C NEEDLE BEARING 43 104137200 BEARING GUIDE 2 44 7SRH020 SNAP RING H20 45 102044700 PUMP CASE 46 104143403 PUMP CASE PACKING 47 7810010 BOLT 10X10 48 7WF10 SEAL WASHER WF10 49 104137300 AIR BAG 50 104137400 AIR BAG NUT 51 7NT04012 TAPPING SCREW 4X12 52 7SW004 SPRING WASHER M4 ...

Page 12: ...7 9 1016052 RETURN SPRING 10 7SKY32 SKY PACKING 32 42 6 11 103123600 PISTON 12 7K100829 5R2 PISTON KEY 13 101610 CUTTER BLOCK NO 0 14 706205015 CAP BOLT WITH WASHER 15 101604 SEAL PACKING 16 1CM20181 RETURN VALVE 17 7BW008 DISK SPRING 8 18 7SRH026 SNAP RING H26 19 1064104002 GUIDE CLAMP 20 7BRP8B BACK UP RING P8T2 21 7SPN08 SPNC PACKING 22 1016081 RETURN VALVE GUIDE 23 7BRP16B BACK UP RING P16T2 2...

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