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Cutter_Instructions_2016-C

 Page | 11

BN Products-USA, LLC.

No.

Part No.

Part Name

1

1C2059501

HOUSING

2

70805035

CAP SOLT M5X35

3

7WF05

SEAL WASHER WF5

4

7B10025T11 

STOPPER BOLT 10X25

5

104079400

LOCK SPRING

6

10L003

CUTTER BLOCK NO. 13L

7

104199500

CUTTER GUARD

8

708205022

CAP SOLT WITH WASHER

9

7USI26

USIPACKING

10

104139602

RETURN SPRING

11

103097800

PISTON 

12

7K0606023R2H

PISTON KEY

13

10L003

CUTTER BLOCK NO. 13L 

14

708205015

CAP BOLT WITH WASHER

15

70RP49RF

0 RING P49RF

16

7BRP49B

BACK UP RING P49

17

104138501

RETURN VALVE 

18

 7BW008

DISK SPRING 8

19

7SRH026

SNAP RING H26

20

1084104002

GUIDE CLAMP 

21

7SPN08

SPNC PACKING SPNCB

22

7BRP8B

BACK UP RING PBT2

23

104152300

RETURN VALVE GUIDE

24

70RP16

ORINGP16

25

7BRP16B

BACK UP RING P16T2 

26

SPW005

PLATE WASHER S5

27

7NU005

U NUT 5 

28

102044601

CYLINDER

29

7SP03010

SPRING PIN 3X10

30

70RG70RF 

0 RING G70RF

31

104196500

RELEASE VALVE 

32

70RS4

0 RING S4

33

3P1044

MAGNET FILTER

34

104103200

RAM

35

104197100

REM RETURN SPRING

36

10197301

DELIVERY VALVE 

37

101331

DELIVERY VALVE SPRING

38

1013352

SPRING GUIDE

39

1013292

PUMP HEAD SEAL 

40

7635

BALL BEARING

41

104103000

BEARING GUIDE

42

7RNAF8151C 

NEEDLE BEARING

43

104137200

BEARING GUIDE 2 

44

7SRH020

SNAP RING H20

45

102044700

PUMP CASE

46

104143403

PUMP CASE PACKING

47

7810010

BOLT 10X10

48

7WF10

SEAL WASHER WF10

49

104137300

AIR BAG 

50

104137400

AIR BAG NUT

51

7NT04012

TAPPING SCREW 4X12

52

7SW004

SPRING WASHER M4 

53

70805045

CAP SOLT M5X45

54

7GW005

WASHER M5 

55

75012257

OIL SEAL

56

76901ZZ

BALL BEARING 6901ZZ

57

103130300

DISTANCE PIECE P

58

70805050

CAP SOLT M5X50

59

7GW005

WASHER M5

60

103130100

CAM SHAFT

61

104256200

IDLE GEAR 22

62

7HTK333806B 

NEEDLE ROLLER A

63

7HTK333807B 

RING GEAR 

64

103130200

DISTANCE PIECE M

65

708205015

CAP SOLT WITH WASHER

66

7NT05060   

TAPPING SCREW 5X60

67

7SW005

SPRING WASHER M5

68

104255900

INNER COVER

69

7HTK334310B 

BALL BEARING 61907GB

70

1C4256100AS 

ARMATURE ASSY

71

7HTK333796B 

MAGNET

72

7HTK333797B

 DUST GUARD FIN

73

7HTK334311B 

BRUSH HOLDER

74

7HTK999100B 

CARBON BRUSH SET

75

7HTK319847B 

BRUSH CAP

76

103130000

MOTOR HOUSING SET

77

7HTK3016538  

FLANGE TAPPING  SCREW 
4X20

78

7HTK333795B 

SWITCH

79

7HTK334313B 

TERMINAL PIECE SET

80

7BSL1830

BATTERY PACK BSL1830

81

1C1627

SIDE HANDLE

DCC-1618HL

Summary of Contents for DC Series

Page 1: ...ERIES PORTABLE REBAR CUTTERS SERVICE NOTE Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained For a Service Repair Center nearest you please call 800 992 3833 or go visit us online www bnproducts com IMPORTANT READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO USE YOUR TOOL DC 32WH DC...

Page 2: ...ERATING INSTRUCTIONS CAUTION Indicates hazard that could result in minor personal injury and or product damage CARE Indicates hazard that will result in product damage GENERAL SAFETY PRECAUTIONS Use rebar cutters on maximum Grade 60 steel reinforcing bars only These tools are not to be used in cutting other kinds of metal or materials Do not cut ungraded rebar IMPORTANT Do not attempt to cut rebar...

Page 3: ...opper needs no further adjustment while cutting rebar of the same diameter but must be reset for a different size rebar CAUTION Failure to correctly set the stopper bolt will result in excessive wear of cutter blocks and may cause cut end to fly out This will also lead to piston and cylin der damage CUTTING 1 Insert rebar between stopper and front cutter block mak ing sure that it is properly seate...

Page 4: ... four cuts noting exactly at what point the rebar is actually breaking 3 Pinch a short piece of rebar stopping just before it breaks off Unplug unit from power source 4 With partially severed rebar in place oil plug should be straight up If unit is hot allow cooling down 5 Remove oil plug and seal washer packing CAUTION Never remove oil plug when unit is hot or oil will spurt out 6 Check that oil ...

Page 5: ... dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off posi tion before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool o...

Page 6: ...C13292 PUMP HEAD SEAL 32 3P1030 BEARING 608 33 1C1325 BEARING GUIDE 34 1C1340 NEEDLE BEARING 35 1C1326 SNAP RING H27 36 3P1044 MAGNET FILTER 37 1C4079300 PUMP CASE PACKING 38 7SB0812 OIL PLUG M8 12 39 70RP10 O RING P 10 40 1C2025800 PUMP CASE 41 1C1342 OIL SEAL 42 76002VV BALL BEARING 6002VV 43 3V0001E ARMATURE WITH CAM 44 7608VV BALL BEARING 45 1CL001P BEARING LOCK 46 3V0001D STATOR COIL 47 7HT04...

Page 7: ...1C16052 RETURN SPRING 36 7CB06020 CAP BOLT M6x20 37 7CB06020 CAP BOLT M6x20 38 RB 16X CUTTER BLOCK SET 39 7SW0005 SPRING WASHER M5 40 7CB05018 CAP BOLT M5x18 41 SEE 38 SEE 38 42 7GW0005 WASHER M5 43 7CB05015 CAP BOLT M5x15 44 1C1603 LOCK SPRING 45 7B810040 STOPPER BOLT M10X40 46 1C1627 SIDE HANDLE 47 7DN167 STICKER 49 4V0001B ARMATURE WITH CAM 50 4V0001J DUST SEAL A 51 7608VV BALL BEARING 608VV 52...

Page 8: ...NET FILTER 29 1C1951G PUMP CASE PACKING 30 1C2059900 PUMP CASE 31 1C1342 OIL SEAL SC15 25 7 32 1C1941 BALL BEARING 6004VV 33 1C1305 SEAL WASHER WF10 34 1C1304 OIL PLUG M10X15 35 1C1944B C MAIN HANDLE 36 1C1946 SWITCH COVER 37 1C19612E ARMATURE ASS Y 38 1C1961D STATOR COIL 39 1C1961K MOTOR HOUSING 40 1C1961J BRUSH HOLDER 41 1C1961A CARBON BRUSH SET 42 1C1961H BRUSH CAP 43 1C1961SC SIDE COVER 44 1C1...

Page 9: ...4 MAGNET FILTER 34 1C2615 PUMP CASE PACKING 35 1C25398 PUMP CASE 36 1C1304 OIL PLUG M10X15 37 1C1305 SEAL WASHER WF10 38 1C2542 OIL SEAL SC20 35 8 39 1C1941 BEARING 6004VV 40 1C2616 HANDLE PRESS 41 1C1944B C MAIN HANDLE 42 1C1946 SWITCH COVER 43 1C2611 CASE COVER 44 1C2612A CARBON BRUSH SET 45 1C1961B SWITCH 46 1C2612B STATOR COIL 47 1C2612C ARMATURE 48 1C1961F CORD 49 1C2612D FAN COVER 50 1C2612E...

Page 10: ...NG 40 1C13352 SPRING GUIDE 41 1C13292 PUMP HEAD SEAL 42 3P1044 MAGNET FILTER 43 1C2609 BALL BEARING 609 44 1C2525 BEARING GUIDE 45 1C2534 NEEDLE BEARING 46 1C2525 BEARING GUIDE 47 1C2526 SNAP RING H35 48 1C4165800 PUMP CASE PACKING 49 1C1021301 PUMP CASE 50 1C1305 SEAL WASHER 51 7B10015 OIL PLUG M10X15 52 7GW006 TEETHED WASHER M6 53 7CB06055 CAP BOLT M6X55 54 1C2542 OIL SEAL 55 1C1941 BALL BEARING...

Page 11: ...VALVE SPRING 38 1013352 SPRING GUIDE 39 1013292 PUMP HEAD SEAL 40 7635 BALL BEARING 41 104103000 BEARING GUIDE 42 7RNAF8151C NEEDLE BEARING 43 104137200 BEARING GUIDE 2 44 7SRH020 SNAP RING H20 45 102044700 PUMP CASE 46 104143403 PUMP CASE PACKING 47 7810010 BOLT 10X10 48 7WF10 SEAL WASHER WF10 49 104137300 AIR BAG 50 104137400 AIR BAG NUT 51 7NT04012 TAPPING SCREW 4X12 52 7SW004 SPRING WASHER M4 ...

Page 12: ...7 9 1016052 RETURN SPRING 10 7SKY32 SKY PACKING 32 42 6 11 103123600 PISTON 12 7K100829 5R2 PISTON KEY 13 101610 CUTTER BLOCK NO 0 14 706205015 CAP BOLT WITH WASHER 15 101604 SEAL PACKING 16 1CM20181 RETURN VALVE 17 7BW008 DISK SPRING 8 18 7SRH026 SNAP RING H26 19 1064104002 GUIDE CLAMP 20 7BRP8B BACK UP RING P8T2 21 7SPN08 SPNC PACKING 22 1016081 RETURN VALVE GUIDE 23 7BRP16B BACK UP RING P16T2 2...

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