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8

SFU 0303

Frequenzumrichter

4.

Technische Daten

4.1

Version SSE

ATTENTION
The operation of a spindle with a wrong characteristic may harm the spindle or
converter severely! Please ensure to have the proper characteristic selected always!

Mains connection

115V, 60Hz

230V, 50Hz

3-pin: plugable screw terminals 4mm²

Continuous output power

2 kVA / S1-100%

3,6 kVA / S1-100%

Motor connection

Output voltage

110V

220V

Output current

Output current overload

Output frequency

Spindle characteristics

Spindle sensor inputs

Control inputs

2 Analog: 0-10V
6 Digital: 0-24V
2 STO: 0-24V

Control outputs

Interface

Dimensions

Weight

Protection

Operating conditions

5 - 40°C / rel. humidity max. 85%

IP20

- USB on operating panel (USB-Mini)
- RS232, RS485 on SFU (9 pol DSub male)
- Profibus on Option as module, replacing operating panel

10-pin: plugable screw terminals 4mm²
PE, U, V, W, Temperature sensor, FP, SGND

elektronically limited, max. 13A

2 Analog: 0-10V
5 x Digital, freely to be setup
1 x Digital reserved for power stage impuls inhibitor or STO
Relay contacts, 24VDC/1000mA, 125VAC/500mA
12 pin plugable screw terminals  X3

see chap 17

approx. 6 kg depending on version

Speed sensor, PTC, KTY, PT1000

maximum duration adjustable 0…20sec

AC: max 8,8kHz / 500.000 rpm
DC: max 1.667Hz / 100.000 rpm

max. 16, stored internally

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Summary of Contents for SFU 0303

Page 1: ... wenn es um Qualität geht BMR GmbH 1 ...

Page 2: ...sion SSE 8 4 2 Version 19 and Desktop 9 7 1 Front panel of SSE Desktop und 19 Version 25 7 2 Basics and Preconditions for Operation 26 7 2 1 Spindle Characteristics 26 7 2 2 Remote selection of Spindle Characteristics 26 7 2 3 Start and Stop 26 7 2 4 Safety Functions 27 7 2 5 Status Display 27 7 3 Status LED Display 28 7 4 LCD Operating Panel 29 7 4 1 Operating Elements 29 7 4 2 Setup Menu 30 7 4 ...

Page 3: ...MV 47 13 Troubleshooting 48 11 1 Mains and Spindle Connection 45 11 2 Logic and Wiring for Safety 46 14 General Hints 52 15 Warranty 46 16 Accessories 47 17 Mechanics and Dimension 48 17 1 Version SSE for Cabinet Mounting 48 17 2 19 Rack Mount Version 49 17 3 Desktop Version 50 11 Examples for Connection 45 18 Other products of BMR GmbH 51 ...

Page 4: ...s It is equipped with a Safe Power Stage Pulse Inhibition authorized to current regulations EN 954_1 Categorie 3 corresponding to EN ISO 13849 1 Safe Torque Off One ST01 PLd Cat 3 High output power 3 6kV 230V in compact case style High efficiency by symmetrical PWM Real time vector control for sensorless operation Maximum Torque even at lowest rotational speeds High possible acceleration rates for...

Page 5: ...k style and desktop or special designs on request User friendly Screw plug connector system for power spindle and I O connectors Wide range of operating voltage 115V 230V Automatic deceleration of the spindle down to standstill in case of mains failure by Back Energy Function Plain text messages and information on LC display in amber color Very user friendly operation menu USB connection and RS232...

Page 6: ...e chopper resistor for quick braking even from high speeds Transparency The user is always informed about the current status of the converter and the spindle on a plain text 3 line operating panel Control If needed the converter can be controlled and parameterized manually with a pluggable operating panel Easy reversing the direction of rotation by Software without loss of power Individual adjustm...

Page 7: ... wenn es um Qualität geht BMR GmbH 7 3 Block Diagram ...

Page 8: ...0V 6 Digital 0 24V 2 STO 0 24V Control outputs Interface Dimensions Weight Protection Operating conditions 5 40 C rel humidity max 85 IP20 USB on operating panel USB Mini RS232 RS485 on SFU 9 pol DSub male Profibus on Option as module replacing operating panel 10 pin plugable screw terminals 4mm PE U V W Temperature sensor FP SGND elektronically limited max 13A 2 Analog 0 10V 5 x Digital freely to...

Page 9: ... Control outputs Interface Dimensions Weight Protection Operating conditions 5 40 C rel humidity max 85 IP20 USB on operating panel USB Mini RS232 RS485 on SFU 9 pol DSub male Profibus on Option as module replacing operating panel 9 pin plugable screw terminals 4mm U V W Temperature sensor FP SGND 2x PE or Circular connector 7 or 13 Pin U V W FP SGND Shield PE elektronically limited max 13A 2 Anal...

Page 10: ...rculation around the converter should be ensured Fluids should be prevented from intruding into the housing If it seems to be happened the converter has to be switched off immediately The ambient air must not use aggressive flammable or electrically conductive substances and should be as free of dust as possible All repairs and maintenance on the converter and the relating accessories must be carr...

Page 11: ...ely By using the optional Windows PC software SFU Terminal the above mentioned assignments can be achieved easily providing exceptional flexibility with each application Each operating parameter can be assigned as a signal and each control signal can be assigned to a certain I O pin In addition the logic level high or low active can be individually defined The same assignment is also possible for ...

Page 12: ... 1 Digital In 1 Input Start Stop 0 Stop 1 Start 2 Digital In 2 Input Power Stage Pulse Lock Inhibitor no function with Version STO 0 activated 1 released 3 Digital In 3 Input Power Stage Off 0 Aus 1 On 4 Digital In 4 Input Locked Emergency Stop 0 released 1 Emergency Stop 5 Digital In 5 Input Error reset 0 Errors have to be reset with Hi level on this Input or with any Start signal 1 Errors are re...

Page 13: ...ergized corresponds to not active inactive condition at opener NC contact Contact closed inactive condition at closer NO contact Contact opened Pin Description Direction Function Message default Setting 1 Relay Common Common Rail Relay 1 5 2 Relay 6 normally closed Output Feedback signal for Power Stage Pulse Lock state 3 Relay 5 normally closed Output Excess temperature Converter of Spindle 4 Rel...

Page 14: ...in Pluggable screw terminal The Default settings of the functions for the inputs can be set up freely with the help of the PC Software SFU Terminal The inputs of the encoder and the PTC are fix wired Pin Description Direction Function 1 12V 50mA Output Auxiliary voltage supply 2 Spindle GND Reference Ground for Speed and Temp sensor 3 NC not connected 4 FP Speed sensor Input Input for 2 3 wire spe...

Page 15: ...nal If PTC is selected it will be triggered as soon as the PTC resistance is 600Ω In both cases it is switched off after the delay time has expired The input 4 for the speed sensor works in the range of 1V with a common mode range of 0 10V The 12V at Pin 1 can be used as auxiliary voltage supply Spindle characteristic remote controller Characteristic selection by digital inputs In SFU Terminal mai...

Page 16: ...e and serves as feedback signal about the STO channels Attention The feedback contact is realized as single channel only So it may only be used for monitoring purpose and must not be used within safety circuits The feedback contact is open in case of STO is active converter is locked With no signal or 0V at the control inputs STO A and STO B With no signal or 0V at one of the control inputs STO Er...

Page 17: ...led separately For wiring the use of shielded cables is recommended VFP SGND FP Temp Sens W V U Rext ZU PE PE N L Pin Name Direction Function 1 VFP Output Auxiliary voltage supply 12V 50mA 2 SGND Ground reference for FP temperature sensor 3 FP Input Input for 2 3 wire speed sensors Hall sensor 4 Temp sensor Input Temperature signal from spindle PTC KTY PT1000 5 W Output Spindle Phase W 6 V Output ...

Page 18: ... at Pin6 18 may be used as auxiliary power supply for e g an electronic spindle interface Pin Description Direction Function Massage default Setting 1 14 Relay Common Common Rail for Relay contacts 2 Relay 1 Normally Closed Output 15 Relay 2 Normally Closed Output 3 Relay 3 Normally Closed Output 16 Relay 4 Normally Closed Output 4 Relay 5 Normally Closed Output 17 Relay 6 Normally Closed Output F...

Page 19: ...thresholds for the error messages Spindle overtemperature can be freely defined using SFU Terminal If PTC is selected this is triggered as soon as the PTC resistance is 600 Ω In both cases it is switched off after the delay time has elapsed The input 4 for the speed sensor is working within the range of 1V with a common mode range of 0 10V The 12V at Pin 1 can be used as auxiliary voltage supply s...

Page 20: ... wires Mains cables and spindle cables should be installed separately For wiring the use of shielded cables is recommended Spindle Connector Mains Connection Automatic Thermal Fuse Spindle interface Interface I O interfaceI nterface Pin Name Direction Function 1 VFP Output Auxiliary voltage supply 12V 50mA 2 SGND Ground for signals FP PTC 3 FP Input Input for two three wire speed sensors 4 Temp se...

Page 21: ... circular spindle connection Several Circular Connectors can be mounted Spindle Connection 7pin female Binder Series 693 or Amphenol C16 1 IEC Eurobuchse Sicherungsautomaten Sicherungsautomaten I O Interface Spindel Interface Spindelanschluss Control wires Mains cables and spindle cables should be installed separately For wiring the use of shielded cables is recommended Pin Name Description 6 SGND...

Page 22: ...ed separately For wiring the use of shielded cables is recommended Pin Name Description PE PE Protective Earth 1 U SpindlePhase 1 2 V Spindle Phase 2 3 W Spindle Phase 3 4 NC 5 SGND Signal Ground Speed Sensor PTC 6 FP Speed Sensor of the spindle 7 PTC Temperature Sensor of the spindle 8 Shielding Control Wire 2x 9 Shielding all 10 UH Auxillary Voltage 12V 40mA 11 NC 12 NC ...

Page 23: ...PC The operating panel is fixed with 2 5mm Allen screw to the SFU0303 After unfixing the operating panel can be removed Additionally it can be used as a remote control in conjunction with a 1 1 cable It is recommended not use lengths beyond 2m 6 11 RS232 at 19 or Desktop Version 9pol D Sub male On option 19 or desktop devices might have a RS232 Interface on the backpanel This interface shares the ...

Page 24: ...t is found at the front panel directly below the display On option 19 or desktop devices might have a RS232 Interface on the backpanel This interface shares the functionality with the USB Interface For that reason it can be used alternatively only As an option an additional RS232 on a DSUB 9 is also available pinning as 6 11 Mounted below the USB connector into the front panel It is linked with th...

Page 25: ... wenn es um Qualität geht BMR GmbH 25 7 Functions Commissioning Operation 7 1 Front panel SSE Desktop and 19 Version Version SSE with STO Version Desktop Version 19 ...

Page 26: ...ommon spindles are available at BMR The spindle characteristics can be defined either in the project file ps5 or via a setting in the operating panel 7 4 Setup Spindle characteristics are created by BMR and can be loaded and managed using the SFU Terminal 7 2 2 Remote spindle selection via Digital Interface X4 With the activation of the remote control interface is X4 6 3 6 6 a control via the digi...

Page 27: ...sible in accordance with Stop Category 0 as in IEC 61800 5 2 This is implemented via an additional module These safety functions are only alternatively installed and in function With an STO module the single channel pulse lock is automatically inactive The precondition for the correct start behavior is a correctly controlled enabled pulse lock as well as the suitable characteristic curve for the c...

Page 28: ...case it is recommended to check the setting in the menu Digital Inputs in SFU Terminal 1 2 3 4 5 6 Run SFU is running Overload Excess temperature spindle Spindle not ready Emergency Stop pulse lock SFU Ready Converter and Spindel ready Standstill Converter Ready Ready Spindle is spinning Converter Ready Spindle is spinning Excess temperatur Converter Converter Ready Spindle is spinning Excess temp...

Page 29: ...menu item and Short pushing selects the function Automatic ending of the menu after 10sec without manipulation or short pushing of the Stop Button LED green for indication of Ready for Operation or of Run mode und Spindle is spinning LED red for indication of Standstill or of Stop mode or Error Red LED Stopp Button Taste Rotary Encoder as potentiometer and button Dialing for paging within the menu...

Page 30: ...loaded proper project data into the memory by a previously Read Config operation Characteristic 3 is selected preset speed 25 000rpm Standstill Direction CW Non Inverse Converter is accelerating Power output 67 Spindle is running at set value of duty speed Power output 20 Any error is displayed in plaintext in line 1 Converter has switched off Display Function Direction of Rotation Changing the di...

Page 31: ...perly wired Overvoltage trip Mains voltage too high Undervoltage trip Mains voltage too low Undervoltage stop Mains voltage too low Pwr stage off Power stage switched off and disabled Emgcy stp active Emergency input engaged converter locked No Spindle Without spindle or cable defective RS232 Error Timeout serial interface Diagram Error Invalid characteristic Encoder Error Error with speed sensor ...

Page 32: ...pressing of Menu Button which will return to the display of set value of the converter speed rpm Cloning with SSE Version only With the menu item Read Config the configuration of a converter can be read out into and stored within the non volatile EEProm memory of the operating panel By swapping this panel to another converter this configuration can be copied into this converter with the menu item ...

Page 33: ... serial interface Start and Stop In the simplest case a connected and appropriately set up spindle can be started by pressing the Start Button The desired speed can be adjusted by dialing with the rotary knob either as preset value during standstill or in Run mode The preconditions for a correct Start can be looked up under 7 and 7 1 Any error or malfunction is displayed as plain text All relevant...

Page 34: ...ion with a voltage applied to the analogue input SetValue Rotational speed For this an analogue input has to be assigned to this function which can be done in SFU Terminal Software in the menu Analogue Inputs Additionally it has to be selected a scaling for the analogue voltage in the listbox field at left 3 scalings are possible 1V 10 000rpm or 1V 1 000rpm or 0 10V min max The value of the rotati...

Page 35: ... can be adjusted in the menu Delays overload The limit values for overload are determined in the spindle characteristic Generally for S1 operation the current value will be 100 and overload condition is about 10 more and for S6 operation about 30 more The default delay value is 20sec Immediate stop because of exceeding the maximum admissible current of the converter Emergency Stop because of a val...

Page 36: ...rcuit branch independent of the central processor is available and ensures that the output stage of the converter can only be activated with external signals This is possible with the SFU0303 Alternatively a classic single channel pulse inhibit section 7 8 or a dual channel pulse inhibit in accordance with Safe Torque Off Standard STO according to stop category 0 as in IEC 61800 5 2 section 7 9 is...

Page 37: ...out the status of the pulse inhibit if available is given on the display of the control unit at the status LED6 and via the digital output 6 of connector X3 X3 2 The feedback is provided via relay 6 SSE X3 2 Desktop 19 Dsub25 17 With reference to GND SSE X2 9 Desktop 19 Dsub25 7 19 0V or 24V via 10kΩ are output depending on the switching state Level 0 3V GND 20 30V State Pulse Inhibitor active dea...

Page 38: ...ulse control to the motor can be interrupted in the application so that it can no longer execute torque or rotary motion The STO safety circuit is implemented in the SFU0303 as follows The control signals to the output stage are routed via optocouplers When the STO function is triggered the power supply to the optocouplers is interrupted twice This interrupts the isolating point to the output circ...

Page 39: ...by switching the mains voltage off and on again Control inputs STO A and STO B STO channels 1 and 2 and the feedback contact are galvanically isolated from each other and from all other inputs and outputs The STO inputs tolerate voltages with levels of 60 V and have reverse polarity protection that meets the characteristics of IEC 61131 2 types 1 2 and 3 Level STO A B 0 5V low 5 1V 14 9V 15 30V ma...

Page 40: ...B when only one input is energized STO error if the supply voltage of the STO logic unit is missing or has failed The feedback contact is closed when STO is inactive the inverter is enabled Timing STO STO channels 1 and 2 and the feedback contact are galvanically isolated from each other and from all other inputs and outputs The relay normally open contact between pins 1 and 2 is potential free an...

Page 41: ...ation according standards It will be mounted instead of the operating panel on interface X1 The setup of the address is carried out with RS232 a specific connection cable and SFU Terminal The require files including the description of the commands and gsd files are available on the BMR website It has the same basic setup possibilities as with the standard operating panel ...

Page 42: ...be taken 1 Install the setup file according the installation software 2 Power On the converter and establish the connection via USB RS232 3 Launch the program SFUTerminal EXE 4 If the connection is established correctly the program detects the converter automatically In this case the firmware of the converter is displayed in SFU Terminal 5 By click on Start it will at first carried out an upload o...

Page 43: ...am is started Simply the basic data of the spindle have to be input Important is to mention the nominal voltage according to the proper speed value The reason for this is that AC motors can be operated in a weakened field mode also which makes possible a higher rotational speed but with reduced power ATTENTION A spindle characteristic generated by this procedure will be good and to be used in stan...

Page 44: ...ot be raised further so the desired speed can be achieved but with reduced power The current limit in this case 8A indicates the S6 mode where it is 5A as the nominal current for the S1 mode The acceleration values Ramp up down should be setup to be 12000rpm sec It has to be ensured that the shaft can rotate freely Start the automatic and save the characteristic after having finished the procedure...

Page 45: ... wenn es um Qualität geht BMR GmbH 45 11 Examples of Connection 11 1 Mains and Spindle connection L1 N PE PE ZU Rext U V W PTC Fp SGND VFp ...

Page 46: ... and the according its specific characteristic This interface in combination with an automatic spindle detection should be used only after consultation with BMR By assigning the four address lines the spindle characteristic can be selected by an PLC or external switches in case it has been enabled The digital wiring can even be achieved with outputs of logic circuits with a High Out level 20V ...

Page 47: ...art the spindle will accelerate up to maximum speed 12 EMC This unit is designed for operation in industrial environments only When used in residential and commercial areas additional measures may be required to limit the emitted interference The compliance with the limit values of EMC is the responsibility of the manufacturer of the machine or device This device was developed for use in industria...

Page 48: ...ys or with SFU Terminal Short circuit detection of the out put has tripped Check if the spindle is blocked Check if there is a short circuit within the spindle Check if there is a Ground fault at least one prng of the spindle cable is connected with PE Check if there is a short circuit within the spindle cable No spindle connected Connect spindle No temperature sensor present within the spindle Di...

Page 49: ... input is assigned with the function Emergency Stop and configured as Low Active This is default state on delivery For unlocking a signal of HI 24V is required at this input Deactivate this function or setup as High Active The evalution of the temperature sensor is activated in the spindle characteristic but it is not connected or a sensor isn t implemented within the spindle in this case Error is...

Page 50: ...erature Let it cool down Check if the characteristic matches with the spindle PTC in the spindle is defective change spindle The PTC wires within the spindle cable are defective exchange cable or fix the connection Start via Analogue input is activated Deactivate Start via analogue input Manual Analogue Inputs and activate Digital Start Set value for duty speed is too low Increase Analogue value f...

Page 51: ...e phase wires Spindle cable too long With activated spindle test a test current is send via spindle cable to the spindle by applying a voltage at output lines In case that this current is too low or a wrong spindle characteristic selected it does not match to the reference values and the spindle test fails Check if the proper characteristic is selected Increase value for start voltage in the spind...

Page 52: ...ould be ensured Fluids should be prevented from intruding into the housing If it seems to be happened the converter has to be switched off immediately The relative humidity must not exceed 90 not condensed The ambient air must not use aggressive flammable or electrically conductive substances and should be as free of dust as possible All repairs and maintenance on the converter and the relating ac...

Page 53: ...nty is limited to the repairing or replacing of the defective parts We refuse claims of responsibility or warranty for direct or indirect consequential damages caused by faults of our products Changes in construction may be carried out without any message or notification Our common terms of business conditions apply BMR GmbH is a dynamic and flexible company We take into account specific requireme...

Page 54: ...Cable P 2001 100012 USB Cable P 2001 100013 RS485 Cable P 2001 100014 LCD Operating Panel P 1203 100003 Mounting Bracket for the Housing P 1700 504133 Kit of pluggable Connection Clamps for X2 X3 X4 Mains and spindle connector P 1001 100005 Mounting Bracket and 2 Clamps for fixing the cables and for establishing the cable shielding P 1001 100006 ...

Page 55: ... wenn es um Qualität geht BMR GmbH 55 17 Mechanic Views and Dimension 17 1 SSE Version for cabinet mounting ...

Page 56: ...56 SFU 0303 Frequenzumrichter 17 2 19 Version ...

Page 57: ... wenn es um Qualität geht BMR GmbH 57 17 3 Version Desktop ...

Page 58: ...58 SFU 0303 Frequenzumrichter ...

Page 59: ...umination ring of BMR GmbH this problem belongs to the past Spindles High frequency spindles are essential in today s adaption technology Each application requires a specific solution and many more ONE PRODUCT IS NOT ENOUGH MORE PRODUCTS OF BMR GMBH Optionales Zubehör SFU 0156 Remote Control Als Option ist ein Fernsteuer Adapter zum direkten Anschluss an das I O Interface an der Stiftleiste SL2 ve...

Page 60: ...60 SFU 0303 Frequenzumrichter OUR QUALITY COMMITMENT 100 Made in Germany 100 precision 100 reliability 100 support 100 flexibility Technische Änderungen vorbehalten November 2021 ...

Page 61: ... wenn es um Qualität geht BMR GmbH 61 ...

Page 62: ...62 SFU 0303 Frequenzumrichter ...

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