BMC Controls AQS610-EU-SF Technical Manual Download Page 25

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AQS610-EU/SF (V2 H/W)

DOC 584 Issue A

TECHNICAL GUIDE

Page 25

10. Control Panel connections

INPUT 1

INPUT 2

INPUT 3 NOT USED

PRESS. SENSE 1 NOT USED

PRESS. SENSE 2 NOT USED

CABLE TO PNEUMATIC CABINET

PRESS. SENSE 3

RS232 PORT

PRESS. SENSE 4

INPUT EXPANSION

PORT

PRESS. SENSE 5

PRESS. SENSE 6 BEACON

Summary of Contents for AQS610-EU-SF

Page 1: ...5HZ The majority of equipment designed and manufactured by BMC Controls Ltd is protected by patents and industrial design copyright Examples of this include our PLASMA leak testing technique stepper m...

Page 2: ...TAL DISPLAY 12 4 2 KEYPAD 12 4 3 PAGE SELECT KEYS 12 4 4 CURSOR KEYS 12 5 DISPLAY PAGES 13 5 1 PARAMETERS 13 5 1 1 Test Information 13 5 1 2 Test Parameters 14 5 2 FUNCTIONS 15 5 2 1 I O Forcing 15 5...

Page 3: ...rejected as they leave the screw If the unit is for the U K and European market it uses mB as its pressure measurement unit the version for the USA uses Psi 1 1 Leaktest station The standard leaktest...

Page 4: ...e SCREW ERROR will be displayed 4 After a delay set by the operator Head Delay the Test head cylinders are extended this can be set to zero if no delay is required 5 The Fill valves are turned on 6 Th...

Page 5: ...tiated as the screw starts to turn to bring the next set of bottles into the tester 2 There is a settable delay Reject Delay which elapses before the reject routine proper starts to ensure that bottle...

Page 6: ...System layout drawing NOTE The reject position is the last position where the bottle is still held in position by the screw Bottle indexing screw Test heads Dead plate Direction Of Travel Start P S Le...

Page 7: ...L RATE regulators to zero Initially fully restrict the Reject Blower Adjust the guide rails so that bottles travel centrally down the conveyor 3 2 Proximity Sensor The screw home position detection se...

Page 8: ...esent the photocell with a typical background object that is to be ignored e g hold a bottle behind the far guide rail in line with the sense path 5 Press the button once and release The photoswitch i...

Page 9: ...pressure should be such that the test heads should be able to be lifted off the bottle necks by hand using a moderate amount of force such as that required to lift a bag of sugar with one hand Force...

Page 10: ...onds The test pressure Test Press is normally left set to 30 mB 0 5 Psi However this can be adjusted if necessary if there is a specified test pressure or if the bottle is being distorted To set the M...

Page 11: ...assed decrease Reject Delay NOTE When optimising the reject station settings very small changes should be made between tests i e not more than 0 02 seconds per change Repeat this procedure until clean...

Page 12: ...ill re start this 5 minute countdown When the backlight is not illuminated pressing any key on the AQS keypad will cause the back light to illuminate again and the 5 minute countdown to re start 4 2 K...

Page 13: ...d see troubleshooting or no bottle was present in that test position O The previous container failed the leaktest as over pressure some system adjustment is required see troubleshooting There are also...

Page 14: ...in channel 4 9 Pressure 5 LIVE pressure reading for channel 5 10 Final P 5 Final pressure of the last bottle leak tested in channel 5 11 Pressure 6 LIVE pressure reading for channel 6 12 Final P 6 Fi...

Page 15: ...display will show the currently selected input or output along with it s forced status and it s normal status Inputs and outputs are shown in groups of four the one to be altered will be highlighted w...

Page 16: ...may look as follows OP s 1000101011001 1 IP s 0010 10 Output 1 is normally on Input 5 is forced on Output 6 is normally off Output 16 is forced off IMPORTANT After I O forcing always ensure that all f...

Page 17: ...s 7 Reject On Time Time for which the Reject Blower activates to remove a failed bottle from the container this must be carefully set to match the screw revolution time 8 Reject Off Time Delay between...

Page 18: ...rrupted contact BMC Controls for a service visit Er 11 Parameter Checksum error some or all of the system parameters have become corrupted check and re enter the system parameters as described below i...

Page 19: ...eased until the optimum value was found which gave the highest speed yet maintained smooth operation this was found to be 2250 to convert this to an actual speed it must be divided by the gearbox rati...

Page 20: ...reject blower output to check the electronics and the valve solenoid Manually turning on the valve will check the valve operation See Functions section and I O list and front panel controls for detail...

Page 21: ...b99 13 set to 1 and Enable IP made on X7 pin 1 connected to pin 5 The screw does turn 1 If the screw rotates through more than 1 revolution at power up then stops with SCREW ERROR displayed The screw...

Page 22: ...ts are PNP i e switch 24V onto the signal line OUTPUT FUNCTION HARDWARE 1 HEAD_CLAMP SOLENOID VALVE CYLINDER 2 REJECT SOLENOID VALVE BLOWER 3 UNUSED 4 UNUSED 5 UNUSED 6 HOME_SCREW RELAY OP TO LVD DRIV...

Page 23: ...NB All inputs are PNP i e switch 24V onto the signal line LVD2 X7 Input Connector Pin Usage Pin No Function 5 24 V Common 1 Input 0 Enable 9 Input 1 2 Input 2 10 Input 3 3 Input 4 11 Input 5 4 Input...

Page 24: ...em i e already mounted on a conveyor an emergency stop button will already be fitted If the unit is supplied in kit form the emergency stop circuitry is still fitted in the cabinet but is linked out i...

Page 25: ...ICAL GUIDE Page 25 10 Control Panel connections INPUT 1 INPUT 2 INPUT 3 NOT USED PRESS SENSE1 NOT USED PRESS SENSE2 NOT USED CABLETO PNEUMATIC CABINET PRESS SENSE3 RS232 PORT PRESS SENSE4 INPUT EXPANS...

Page 26: ...c Parts 290 4651 TM24064BBCW CC XT3 CP CC XT3 8SIP CC XT3 16OP CC XT3 MB Chameleon for Analogue card for Topbox Connector LCD Display AQS Keypad AQS Input Card AQS OP Card AQS Motherboard Micro Proces...

Page 27: ...his test head is a solid construction with a flat mating face no flexibility Mechanical block bore This test head has a plunger which enters the neck of the bottle if the plunger is pushed a mechanica...

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