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BLUM TC50 Operating Instructions Manual Download Page 43

Service

©

 

by

 

Blum

‐

Novotest

43

V2A

 

|

 

04/2018

11.Service

Worldwide:

Headquarters:

Blum

‐

Novotest

 

GmbH

 

Kaufstr.

 

14

88287

 

Grünkraut,

 

Germany 

Tel.:+49

 

751

 

6008

‐

0

Fax:+49

 

751

 

6008

‐

156

www.blum

‐

novotest.com

Vertrieb/Sales:
Service:

sales@blum

‐

novotest.com

service@blum

‐

novotest.com

Hotline:

Vertrieb/Sales:
Service:

Tel.:+49

 

751

 

6008

‐

200

Tel.:+49

 

751

 

6008

‐

202

Summary of Contents for TC50

Page 1: ...obe Operating instructions English Type TC50 TC51 TC52 TC53 10 TC53 30 TC54 10 Workpiece Measurement Infrared Transmission shark360 Technology Wear Free Measuring Sys tem Single Mass Production Axes Compensation ...

Page 2: ...ions are subject to damages All rights reserved The language version of the manufacturer DE EN is decisive for the technical content Subject to technical change without notice Original operating instructions 2003 2018 by Blum Novotest GmbH All brands stated in this document are the property of the respective brand owners Article number of this documentation 180225_EN ...

Page 3: ...nting of the tool holder 16 4 3 Mounting of the TC76 T 18 4 4 Mounting changing of the stylus 19 4 5 Cranked styli 21 4 6 Display of the basic adjustments 22 4 7 Programming of the basic adjustments 24 4 8 System coding 26 4 9 Switch on probe via receiver 27 5 Notes concerning measuring sequence 28 6 Maintenance 29 6 1 Cleaning of the transparent ring 29 6 2 Exchange of the external bellows 29 7 T...

Page 4: ...which may cause injuries if it is not avoided NOTICE signifies measures to avoid material damages Advice for secondary literature Additional advice Don t use compressed air for this step The CE label confirms that the product as described complies with the product spe cific European regulations Green Red Blue Orange Violet White LED shines LED flashes BTH Blum tool holder LF Low Force Md tightenin...

Page 5: ...otes of the machine tool manufacturer Do not disable safety inter lockings NOTICE Damage of the measuring system by a short circuit is possible Aggressive liquids may destroy seals Do not operate the measuring system in a working environment with aggressive coolants Coolants must not contain aggressive contents that can damage plastics or rubber parts e g acetone alcohol ethanol methanol cleaning ...

Page 6: ... TC53 30 TC76 TC54 10 Workpiece Measurement Tool Measurement Infrared Transmission shark360 Technology Multidirectional Modular System Wear free Measuring Mechanism Single Mass Production Pulling Measurement Axes Compensation Contour Measurement Tool Length Measurement Tool Radius Measurement Tool Breakage Detection ...

Page 7: ...ding 5 Battery 6a Hall sensor MODE 6b Hall sensor SET 7 LED Status 3 x 120 360 8 Transmitter diode TC50 51 53 30 6x60 360 12x TC52 53 10 54 10 6x60 360 9 Receiver diode 3x120 360 12 Stylus Colour LED 7 Standby Stylus initial position Stylus deflected Stylus initial position battery low Stylus deflected battery low Battery empty 1 2 3 4 5 12 SET SET 7 8 9 6b 6a ...

Page 8: ...Z X Y Z X Y Z X Y Z X Z Z Ø28 Ø63 TC50 TC52 TC53 10 TC54 10 TC53 30 10 100 L 15 24 Ø28 Ø63 24 Ø13 Ø40 14 62 L 6 TC52 3 5 TC52 T 5 Ø24 9 53 TC76 T TC53 10 TC76 T TC53 30 L 5 93 11 TC52 9 TC52 T 5 L 68 15 15 15 50 70 50 70 50 70 60 60 60 TC51 110 L 24 55 Ø28 Ø63 24 110 L 15 0 4 a 0 8 0 8 6 3 Ø13 Ø40 14 Ø13 Ø40 14 Ø24 9 ...

Page 9: ...5 15 a 15 direction Z 10 mm Z 6 mm Z 3 mm 5 mm Max acceleration 50 m s2 100 m s2 50 m s2c c with accessories e g extension angle max acceleration 10 m s2 Repeatabilityd d Stylus L 50 mm 0 3 µm 2σ 0 3 µm 2σ 0 4 µm 2σ Max probing speed 3 m min 5 m min 2 m min Mass 925 g 920 g 710 g TC53 30 Protection class IP68 Signal transmission Infrared Transmitter range 50 70 in Z 360 in X Y Battery 2 pieces Saf...

Page 10: ...TC52 T 5 mm 5 mm Max acceleration 50 m s2 200 m s2 TC52 T 50 m s2 b b with accessories e g extension angle max acceleration 10 m s2 50 m s2 200 m s2 TC54 10 T Repeatabilityc c Stylus L 30 mm 0 3 µm 2σ Standard Z 0 2 µm 2σ LF XY 0 3 µm 2σ LF 0 4 µm 2σ 0 4 µm 2σ Max probing speed 2 m min 2 m min 2 m min Mass 250 g 225 g TC53 10 230 g Protection class IP68 Signal transmission Infrared Transmitter ran...

Page 11: ...TC76 TC53 30 TC76 TC54 10 TC54 10 T 30 14 14 7 6 12 50 19 19 11 9 17 75 26 26 16 13 24 100 32 32 20 17 30 150 44 45 200 57 58 Measuring force X Y N Stylus length mm TC50 TC51 TC52 TC53 10 TC76 TC53 30 TC76 TC54 10 30 2 0 1 5 2 3 1 3 50 2 0 1 5 1 5 0 9 75 2 0 1 5 1 1 0 7 100 1 4 1 2 0 8 0 5 150 1 0 0 9 200 0 8 0 7 Measuring force X Y T N Stylus length mm TC52 T TC53 10 TC76 TT TC53 30 TC76 TT TC54 ...

Page 12: ...FF via IR flash Signal transmission for TC series Touch probe TC and tool setting probe IR can alternatively be programmed to TC or DUO Measuring force X Y LF N Stylus length mm TC52 LF TC53 10 TC76 LF TC53 30 TC76 LF TC54 10 LF 30 0 65 0 4 50 0 44 0 3 75 0 31 0 2 100 0 24 0 17 Installation instructions IC56 Installation instructions IF59 ...

Page 13: ...um tightening torque 4 1 Insert change battery TC50 TC51 TC53 30 Recommended battery Type Tab 4 1 Further recommendations Tab 4 2 TC52 TC53 10 TC54 10 Recommended battery Type Tab 4 3 Type Saft Lithium LS14500 AA 3 6 V mAh 2600 Contin operation approx 254 h 5 Use approx 207 days Standby approx 2 years Order number 170407 Type AA 3 6 V mAh Xeno XL 060F 2400 Vitzrocell SB AA11 2500 Tadiran SL 360 24...

Page 14: ...on of the gasket inside the battery compartment Keep the battery compartment absolutely clean and dry Slightly grease sealing face of the lid before inserting it Fig 4 1 Type AA 3 6 V mAh Tadiran TL 4902 1200 Xeno XL 050F 1200 OmniCell ER 14250 1200 Vitzrocell SB AA02 1200 Dispose batteries according to legal regulations 11 5 10 3 6 V 5 Battery 10 Gasket 11 Battery compartment lid ...

Page 15: ...5 Clean and dry the battery compartment carefully with absorbent paper 6 Put in new batteries Please consider the polarity of the batteries 7 Please control if the gasket is inserted professionally small evenly space between sealing lip and wall 8 Put in the battery compartment lid precisely and mount it Md 0 7 Nm Thereby please check the O rings and grease it if necessary 9 Basic adjustments are ...

Page 16: ...l holder The clamping screw A must be aligned with the centring screws NOTICE Damage to the spindle by coolant possible Please use the coolant pipe for HSK tool holders for machine tools with internal coolant sup ply Fig 4 2 A B C 2 F 0 25 N 360 2a 2b X 2c 2d 2a 2b Y 2c 2d 2 Centring screws A Clamping screw B Allen key BTH 50 6 0 mm Md 20 Nm BTH 25 3 0 mm Md 4 Nm C Allen key BTH 50 2 0 mm Md 2 Nm ...

Page 17: ...entring screws 2a and 2c just slightly Adjust the concentricity by alternate release and tightening of the centring screws 2a and 2c Y direction Release the centring screws 2b and 2d just slightly Adjust the concentricity by alternate release and tightening of the centring screws 2a and 2c Concentricity deviation TC50 TC52 TC53 10 TC53 30 TC54 10 10 µm TC51 100 µm All centring screws are tightened...

Page 18: ...Mounting and commissioning V2A 04 2018 18 by Blum Novotest 4 3 Mounting of the TC76 T Fig 4 3 H H Hook wrench Md 10 Nm Mounting of the extension angle see referring data sheet ...

Page 19: ...TC53 10 TC53 30 TC54 10 NOTICE Damage to the measuring system by improper mounting possible The measuring element may not be deflected during mounting When mounting please always use the interlocking disk The interlocking disk must fit backlash free Please ensure the correct orientation of the interlocking disk inscription facing upwards Remove the interlocking disk before measurement Damaged part...

Page 20: ...missioning V2A 04 2018 20 by Blum Novotest Fig 4 4 TC50 TC51 TC52 TC53 10 TC54 10 Fig 4 5 TC51 D C E E D C C C Allen key 1 5 mm Md 1 Nm D Interlocking disk E Mounting tool 18 18 DIN EN ISO 4026 M3 x 3 DIN 913 Md 0 5 Nm ...

Page 21: ...to the area of operation and the maximum overtravel Fig 4 6 Z measurement max overtravel S Overtravel Z measurement area of operation C measurement area of operation Z Z R P Y X 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 15 20 25 30 35 40 45 50 55 60 65 70 mm P mm R22 R30 R40 S 0 10 20 30 40 50 20 30 40 50 60 70 80 90 100 P mm R mm 0 10 20 30 40 50 16 5 50 R mm P mm ...

Page 22: ...t required 1 Remove the batteries 2 Insert the batteries after 30 sec Observe the polarity of the batteries Insert the battery compartment lid The LED status 7 starts to flash The basic adjustments are displayed display phase 3 After completing the display the measuring system goes into standby Fig 4 7 30 sec MODE SET MODE 7 7 LED Status If the LED Status 7 is flashing or shining red please check ...

Page 23: ...IC56a b a Standard b IC56 IC57 IF59 IC56 BLUM Reserved Transmission mode TCa 3 x MODE SET Option R DUO Reserved Switch off optical off Flash a 3 x MODE SET 12 sec timeout off 33 sec timeout off 134 sec timeout off Transmission power 50 3 x MODE SET 100 a 200 Battery O K 3 x MODE SET low Standby ...

Page 24: ...e display phase Hold the magnetic pin on MODE until the LED status changes from green to violet 4 Change adjustments SET Hold the magnetic pin on label SET 5 Menu change MODE Hold the magnetic pin on label MODE The LED Status flashes briefly confirming the menu change 7 LED Status 6 After the last menu the basic adjustments will be repeated 3 x MODE SET During the display phase it can be changed b...

Page 25: ...undancy IC56 BLUMb b Setting for Blum measuring cycles automated repetition measurement due to error handling Condition Signal Error connected to IF59 X1 Reserved Transmission mode TC Option R DUO Reserved Switch off optical off Flash c 12 sec timeout off 33 sec timeout off 134 sec timeout off Transmission power 50 d 100 200 e Automatic display of the basic adjustments Standby MODE SET MODE SET MO...

Page 26: ... installation instructions IF59 d Reducing the transmission capacity extends the battery life In case of short distance between probe and receiver In case of possible influence of other systems e Increasing the transmission capacity reduces the battery life In case of larger distance between probe and receiver at heavy interfering IR surroundings Not valid or reserved combinations will not be stor...

Page 27: ...votest 27 V2A 04 2018 4 9 Switch on probe via receiver Optical by e g M Code Optical by autoflash mode Every second the receiver sends a signal Flash no control signal is needed Installation instructions IC56 Installation instructions IF59 ...

Page 28: ... Novotest 5 Notes concerning measuring sequence NOTICE Measuring error is possible Start measuring block only when interference free transmission with receiver is guaran teed signal level Error High Installation instructions IC56 Installation instructions IF59 ...

Page 29: ...ve a ph level of 5 9 Please do not use any detergents containing abrasive substances e g cleansing milk or scouring powder Strictly do always use a soft clean cloth to clean Please contact us if you have any questions We also have solutions for special applications 6 2 Exchange of the external bellows NOTICE Pollution and damage to the measuring mechanism Only exchange the external bellows The inn...

Page 30: ... 34 30 30 31 E 30 Front ring 31 External bellows 32 Centring ring 33 Internal bellows 34 Measuring mechanism E Mounting tool 31 32 33 34 35 30 30 31 E 30 Front ring 31 External bellows 32 Centring ring 33 Internal bellows 34 Measuring mechanism 35 O ring E Mounting tool ...

Page 31: ...arefully mount the new bellows without twisting the measuring mechanism Please take care of plane supporting surface of the bellows The bellows must click to the groove on the measuring mechanism TC51 Make sure the O ring is in its correct position 6 Mount the front ring by using the mounting tool 7 Mount the stylus respectively the probe contact and the chip protection see chapter 4 4 Therby use ...

Page 32: ...new batteries Error LED Status undefined Undefined flashing or flickering of LED Status Check batteries Insert new batteries Error LED Status after battery change LED Status changes from green to violet while inserting the batteries without actuating the measuring system Or LED Status flashes red Control sends signal deflected without actuating the measuring system No pressure compensation after t...

Page 33: ... 5 Then tighten the setscrew again 6 Put in the battery compartment lid precisely and mount it Md 0 7 Nm Thereby please check the O rings and grease it if necessary Error LED Status after battery change 40 Setscrew Error LED Status flashes green blue resp green orange Probe system LED Status flashes green blue resp green orange IR receiver LED Receive IR off Probe does not respond to M Code switch...

Page 34: ...80 HSK A 100 57 63 50 55 60 144376 144380 144383 144391 144372 HSK E 40 HSK E 50 HSK E 63 57 63 50 144377 144381 144385 HSK F 40 HSK F 63 57 70 144378 144386 SK 30 SK 40 SK45 SK 50 56 46 24 24 144396 144397 144399 144400 BT 30 BT 40 BT 50 46 50 40 144406 144407 144408 VDI30 VDI40 VDI50 41 45 40 144411 144414 144417 Polygonal shaft C5 Polygonal shaft C6 Polygonal shaft C8 144446 144449 144452 L ...

Page 35: ... HSK E 50 HSK E 63 32 5 35 35 42 42 144471 144473 144476 144478 144480 HSK F 63 50 144481 SK 30 SK 40 SK 50 20 24 40 144482 144483 144484 MAS BT 30 MAS BT 40 MAS BT 50 24 28 40 144485 144486 144488 VDI20 VDI25 VDI30 VDI40 VDI50 16 16 16 20 20 144494 144496 144498 144500 144502 Polygonal shaft C4 Polygonal shaft C5 Polygonal shaft C6 144576 144579 144582 Type Order number HSK 25 144374 HSK 32 14437...

Page 36: ...2076 142174 142444 142462 142480 Accessory set for probe TC50 TC51 143725 Accessory set for probe TC53 30 143726 Battery for probe Ø63 Bore gauge Saft Lithium LS14500 AA 3 6 V 2600 mAh 2 pcs required 170407 Bellows 5 pieces 143724 3 6V 3 6V 3 6V 3 6V 3 6V 2600mAh Accessory set for Touch probe TC54 10 TC53 10 TC52 143735 Accessory set for Touch probe TC76 143737 Battery for probe Ø40 Saft Lithium L...

Page 37: ...75 1 2 3 4 5 6 143417 143418 143419 143420 143421 143422 100 1 2 3 4 5 6 8 143423 143424 143425 143426 143427 143428 143429 150 4 6 143430 143431 200 6 143432 250 6 143433 300 6 143435 Carbide L mm DK mm 50 1 2 3 4 5 6 143522 143523 143524 143525 143526 143527 75 3 4 5 6 143528 143529 143530 143531 100 3 4 5 6 143532 143533 143534 143535 L DK L DK ...

Page 38: ... TC54 10 TC76 Stainless steel L mm D mm L1 50 mm L2 7 5 mm D1 6 mm D2 3 mm 143570 Ceramic L mm DK mm 50 1 2 3 4 5 6 143743 143744 143745 143746 143747 143748 75 1 2 3 4 5 6 143749 143750 143751 143752 143753 143754 100 1 2 3 4 5 6 143755 143756 143757 143758 143759 143760 L1 D1 L2 D2 DK L ...

Page 39: ...43768 143769 143770 143771 143772 30 0 5 0 8 1 2 3 4 5 6 143773 143774 143775 143776 143777 143778 143779 143780 50 0 5 1 2 3 4 5 6 143781 143782 143783 143784 143785 143786 143787 75 1 2 3 4 5 6 143788 143789 143790 143791 143792 143793 100 1 2 3 4 5 6 143794 143795 143796 143797 143798 143799 DK L ...

Page 40: ...4 2018 40 by Blum Novotest Styli for probe TC54 10 TC76 Carbide L mm Adapter 144093 Stylus 22 27 30 36 47 52 62 77 Q6 Q6 Q6 Q6 Q6 Q6 Q6 Q6 144122 144116 144115 144117 144114 144119 144118 144120 1 Adapter 2 Stylus L 1 2 6 ...

Page 41: ...The measuring system should be packed shock and pollution protected Service order Please complete this repair order answering all questions in detail and attach it to the system It will be more cost effective for both parties if we have all the information and will ensure a prompt repair service Blum Novotest GmbH Kaufstr 14 88287 Gruenkraut Germany Tel 49 751 6008 0 Fax 49 751 6008 156 Company De...

Page 42: ...dance with the EC regulations 2006 42 EC The relevant technical information is compiled acc to annex VII part B and where appropriate we will send the information concerning the components to the different countries The indus trial property rights of Blum Novotest GmbH will remain unaffected Component name TC50 TC51 TC52 TC53 10 TC53 30 TC54 10 TC76 Probe for workpiece measurement Safety requireme...

Page 43: ...quarters Blum Novotest GmbH Kaufstr 14 88287 Grünkraut Germany Tel 49 751 6008 0 Fax 49 751 6008 156 www blum novotest com Vertrieb Sales Service sales blum novotest com service blum novotest com Hotline Vertrieb Sales Service Tel 49 751 6008 200 Tel 49 751 6008 202 ...

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