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BLUM M35.7200 Series, Safety, Set-Up, Operating And Maintenance Instructions

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BLUM M35.7200 Series Safety, Set-Up, Operating And Maintenance Instructions Download Page 7

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EN

B – Reference diagrams

Shaft holder
Runner

Slide

Fixing board (delivered loose)

Work top

Clamping lever

Support

Depending on device type 
not part of the scope of delivery.
Part number: M35.ZD19

Extraction socket

Support stop

Depth stop
Timber stop

Clamping plate

Stop bar

Transportation lock

Cutter DM 44

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6

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Summary of Contents for M35.7200 Series

Page 1: ...afety set up operating and maintenance instructions Ensure that the instructions have been fully read and understood before operating the base router Only appropriately trained and authorised personnel may operate the base router ...

Page 2: ...upply Connecting the extraction system Milling with depth stop Milling with timber stop Milling with additional slide Panel thickness 15 to 16 mm Panel thickness 17 18 19 mm Stop bar Support stop Depth stop Timber stop Support Clamping the drawer base Milling the drawer base Clamping the back Milling the back Everyday cleaning Removing and installing the motor Cleaning the housing Removing and ins...

Page 3: ...lastic may be processed Residual risk according to DIN ISO EN 12100 The base router is equipped with all the necessary protection features However some risk factors will remain for the user particularly when removing the protective equipment or when control units fail Other risks are identified by warning signs and safety information It is therefore necessary to observe the safety information Inte...

Page 4: ...ur own safety use only those accessories which are recommended or specified in the instruction leaflet or Blum sales catalogue Check the electrical cable for damage NOTE The NOTE sign indicates information that should be observed Risk levels WARNING WARNING indicates a danger that could lead to serious injury if not avoided CAUTION CAUTION indicates a danger that could lead to injury if not avoide...

Page 5: ...eep non authorised persons away from the base router No more than one person may use the base router at a time Always wear eye protection when operating this machine Danger of crushing The base router must be disconnected from the power supply before cleaning and maintenance Serious cuts Wear proper ear protection when operating this machine Before connecting the base router to the power supply yo...

Page 6: ...6 BA 166 M35 7200 XX Base router Position of warning signs Ser No MB 00001 Ref No M35 XXXX XX Julius Blum GmbH A 6973 Bodenfalzgerät 63 9 lbs 29 kg Industriestrasse 1 ...

Page 7: ... Fixing board delivered loose Work top Clamping lever Support Depending on device type not part of the scope of delivery Part number M35 ZD19 Extraction socket Support stop Depth stop Timber stop Clamping plate Stop bar Transportation lock Cutter DM 44 11 3 6 12 13 14 8 7 9 10 2 4 5 S1 1 ...

Page 8: ...8 BA 166 22 21 23 24 14 20 M35 7200 XX Base router Reference diagram for slide Sliding film Flange surface Notch cutter Spacer sleeve Cutter DM 44 Rocker switch 21 20 24 22 23 14 ...

Page 9: ...he workpiece Rocker switch The rocker switch 20 is used to switch the base router off and on Non stop operation is not possible In the event of overheating due to overload the motor will be switched off by the temperature monitoring After a cooling phase the motor can be operated again 8 20 ...

Page 10: ...___________________ 990 mm Weight ________________________________________________________________ 29 kg Only use in dry enclosed rooms Ensure there is sufficient lighting A table height of more than 900 mm is recommended The specified width depth and height are minimum dimensions The base router must only be used on a stable work top WARNING The base router weighs 29 kg Failure to observe this in...

Page 11: ...ult in personal injury and material damage The following fixing methods are intended for the base router fixed attachment to the work top removable attachment to the worktop WARNING Screw the base router to the work top Removable attachment to worktop Measure the depth X of the workbench Requirement Table depth X at least 750 mm X ...

Page 12: ...ard 1 within the table length and screw to the frame Secure the base router to the work top with fixing boards 1 and screw clamps Removing the transportation lock Remove the transportation lock 11 The slide of the base router is secured for transport X 1 11 ...

Page 13: ...nsion lead or cable drum Use a separately protected outlet for the extraction system and base router Connecting the extraction system Insert an extraction hose with an inner diameter of 50 mm into the extraction socket 9 and secure it Extraction socket 9 outer diameter 50 mm Ensure that the average air velocity for the extraction system is at least 20 m sec The negative pressure must be 250 300 mb...

Page 14: ...kpiece For workpieces with edge bands and for backs we recommend using the timber stop 7 The timber stop 7 prevents torn edges and edge bands When processing backs the use of the timber stop 7 is strongly recommended The timber stop 7 is designed for small processing quantities and must therefore frequently be replaced The timber stop 7 is included loose Spare part part number M35 ZT01 10 pieces N...

Page 15: ...pre notched This will significantly improve the result of the processed workpiece NOTE Replacing the timber stop 7 The timber stop 7 becomes worn through frequent milling This can lead to torn edges on the workpiece To avoid this the timber stop 7 must be reworked if necessary 7 ...

Page 16: ...16 BA 166 M35 7200 XX Base router Shorten the timber stop 7 by 32 mm Reposition the timber stop 7 using the next through hole The timber stop 7 can be reworked twice 7 7 ...

Page 17: ...piece at the rear using the additional slide S2 Work process 2 Cut through the workpiece with the front slide S1 This processing method completely avoids torn edges Milling with additional slide S2 optional part number M35 ZS0M01 SCHLITT The additional slide S2 may not be included in the standard scope of delivery depending on the device type Part number M35 ZS0M01 SCHLITT NOTE S2 S1 S2 ...

Page 18: ...base 30 Cutter fittings Selecting Set up The cutter M35 ZF44 03 should not be used in the processing of panel thicknesses up to 16 mm The spacer sleeve 24 must be mounted in place of the cutter For the product TANDEMBOX no further processing is necessary for panel thicknesses up to 16 mm NOTE In scope of delivery 16 38 8 37 24 ...

Page 19: ...19 EN M35 0035 01 M35 ZT01 Support 5 Timber stop 7 Depth stop 6 Set up Processing Clamp workpiece Mill workpiece 25 25 25 26 29 6 7 ...

Page 20: ... LEGRABOX TANDEMBOX Notch Notch Back 31 Back 31 Drawer base 30 Drawer base 30 Cutter fittings Cutter fittings Stop bar 13 Stop bar 13 Selecting Selecting Set up Set up For restrictions for Blum products with panel thickness greater than 16 and up to 19 mm see page 46 19 5 16 19 5 16 19 5 16 16 38 19 5 8 37 37 37 37 22 22 22 14 14 14 14 13 13 13 ...

Page 21: ...port 5 Timber stop 7 Timber stop 7 Support stop 12 Support stop 12 Depth stop 6 Depth stop 6 Set up Set up Processing Processing M35 0035 01 M35 ZT01 M35 0035 01 M35 ZT01 Clamp workpiece Clamp workpiece Mill workpiece Mill workpiece 23 23 25 25 25 25 25 25 26 26 29 29 25 25 25 25 12 6 7 6 7 6 7 6 7 12 ...

Page 22: ...umber M35 ZD19 F Set up WARNING Serious cuts Failure to heed this warning may result in personal injury The base router must be disconnected from the power supply Remove the stop bar 13 from the parked position Push the stop bar 13 into the runner of the base router 13 13 ...

Page 23: ...pport stop 12 from the parked position Mount the support stop 12 in the working position Mount the depth stop 6 or timber stop 7 in the furthest forward position See page 25 Push the workpiece to the support stop 12 stop bar 13 and depth stop 6 or timber stop 7 12 12 12 13 6 7 ...

Page 24: ...r a right angle is present Loosen the screw of the support stop 12 Rotate the support stop 12 until a right angle is formed Screw the support stop 12 into place The support stop 12 must be aligned If there is no right angle proceed as follows 12 12 ...

Page 25: ...rward position Positioning the depth stop 6 Positioning the timber stop 7 Mount the timber stop 7 in accordance with the drawer nominal length When processing the back 31 the timber stop 7 must always be mounted in the furthest forward position Support 5 Drawer base width 500 mm swivel out the support 5 Swivel out the support 5 until the stop right angle 6 7 5 ...

Page 26: ...o wood chips on the work top 4 and stop surface as they can affect the accuracy of the notch or damage the surface of the workpiece Lay the drawer base 30 on the base router as shown Push the drawer base 30 onto the stops as shown Clamping the drawer base 30 LEGRABOX TANDEMBOX 30 30 ...

Page 27: ...he clamping lever 8 Check again that the workpiece is lying flat against the stops Clamping the back 31 NOTE Lay the back 31 on the base router as shown There should be no wood chips on the work top 4 and stop surface as they can affect the accuracy of the notch or damage the surface of the workpiece 30 8 6 7 K 31 ...

Page 28: ...the stop bar 13 support stop 12 and stops 6 7 as shown CAUTION Keep your hands away from the clamp Keep the workpiece 31 pressed against the stops Push down the clamping lever 8 Check again that the workpiece is lying flat against the stops 8 6 7 31 12 13 31 ...

Page 29: ...ye protection Wear ear protection WARNING Press the rocker switch 20 NOTE Always allow the motor to reach full speed A cutter with sharp blades considerably relieves the load on the motor and therefore extends its service life The feed rate affects the quality of the notch In the event of overheating due to overload the motor will be switched off by the temperature monitoring After a cooling phase...

Page 30: ...al Return the slide S1 to its starting position when the motor is switched on Leave the rocker switch 20 in the starting position For the second notch repeat the work processes from Clamp workpiece Switch off extraction system NOTE Never turn off the motor during the milling and return process This could damage the motor or the notch cutter 23 30 S1 S1 30 ...

Page 31: ... at a time Wear eye protection Wear ear protection WARNING Press the rocker switch 20 NOTE Always allow the motor to reach full speed A cutter with sharp blades considerably relieves the load on the motor and therefore extends its service life The feed rate affects the quality of the notch In the event of overheating due to overload the motor will be switched off by the temperature monitoring Afte...

Page 32: ...turn the slide S1 to its starting position when the motor is switched on Leave the rocker switch 20 in the starting position For the second notch repeat the work processes from Clamp workpiece Switch off extraction system NOTE Never turn off the motor during the milling and return process This could damage the motor or the notch cutter 23 S1 31 31 ...

Page 33: ... during cleaning All runners and bearings are maintenance free Dust and wood chips must not be removed using sharp edged or metallic objects Never use compressed air near the motor Wood chips may infiltrate the motor through the ventilation slots and therefore impair the motor s cooling system and service life Keep the motor ventilation slots free of dust and wood chips Clean the depth stop and la...

Page 34: ...leaning and maintenance Removing the motor NOTE Gloves must always be worn when cleaning the cutter 23 Loosen the screw 41 with an SW 6 Allen key 1 4 rotation 90 Carefully remove the motor 40 Damage to the cutting inserts is possible If the motor needs to be removed for maintenance cleaning or replacement purposes proceed as follows Swivel the shaft holder 2 by 90 degrees 40 41 2 ...

Page 35: ...arefully on to the stop flange 21 Damage to the cutting inserts is possible Turn the motor 40 to the correct position Tighten screw 41 Installing the motor NOTE Pay attention to the motor position The motor s ventilation slot 40 must not be covered Risk of overheating Place the motor 40 in the shaft holder 2 21 40 41 S1 2 40 40 ...

Page 36: ...nstalling the motor If the housing G of the slide S1 is filled with wood chips or if the cutter is blocked proceed as follows Installing removing the cutter Turn the nut 42 clockwise using the IM spanner NOTE The thread on the motor shaft is a left hand thread Removing and installing the motor 34 34 G S1 42 24 ...

Page 37: ...ofitting cutter DM 44 14 optional accessory Part number M35 ZD19 Removing and installing the motor Turn the nut 42 clockwise using the IM spanner Remove the spacer sleeve 24 Mount the cutter DM 44 14 34 42 24 14 ...

Page 38: ...aning and maintenance Wear gloves Changing the pre cutter 50 Loosen the pre cutter screw 50 by turning it anticlockwise Clean the base of the pre cutter 50 using a dry cloth NOTE The blades should be changed in the following sequence Whenever the pre cutters 50 are turned for the second time the cutting inserts 51 should also be turned The pre cutter 50 has the highest load Sharp blades significan...

Page 39: ...39 EN Clean the pre cutter 50 using a dry cloth Turn the pre cutter 50 90 degrees Tighten the screw in the pre cutter 50 by turning it clockwise NOTE Only the TORX key provided may be used 50 50 50 ...

Page 40: ...BA 166 M35 7200 XX Base router Loosen the screw for the cutting insert 51 by turning it anticlockwise Clean the base of the cutting inserts 51 using a dry cloth Turn the cutting insert 51 180 degrees 51 51 ...

Page 41: ... Tighten the screw for the cutting insert 51 by turning it clockwise NOTE After all four pre cutter positions have become worn the entire set consisting of pre cutters 50 and cutting inserts 51 must be replaced NOTE Only the TORX key provided may be used 0 51 52 51 ...

Page 42: ... not clamped See page 11 Workpiece not clamped See page 26 Strong vibrations on the motor Incorrect material See page 3 Cutter not screwed tightly See page 36 Motor in the slide not correctly clamped See page 35 Cutting inserts not screwed tightly See page 38 Not all the cutting inserts have been installed See page 38 Damaged cutting inserts See page 38 Motor overheated Feed too fast See page 29 C...

Page 43: ...43 EN When ordering spare parts state the year of construction and serial number K Spare parts M35 ZF44 03 M35 ZF60 03 M35 ZW40 M35 ZW40W M35 ZW14W 10x 10x ...

Page 44: ...Cutter Extraction socket Spanner 19 Allen key 6 Dispose of all mechanical components of the base router in accordance with local regulations Dispose of all electrical components of the base router in a separate collection for electrical and electronic appliances as per local regulations L Scope of delivery ...

Page 45: ..._______________________________________________ 990 mm Weight ________________________________________________________________ 29 kg Emission Sound pressure level LAequ ______________________________ 92 dB A Sound power level tolerance measurement uncertainty ________________ 4 dB A Voltage _______________________________________________ 1x 230 240 V 50 60 Hz Power ________________________________...

Page 46: ...he front stabiliser the drilling position and space requirement beneath need to be considered LEGRAPRESS cannot be used Base back drilling template ZML 7000 cannot be used Back with 16 to 19 mm With SERVO DRIVE the drilling positions and space requirement have to be adjusted Back with 16 to 19 mm With SERVO DRIVE the drilling positions and space requirement have to be adjusted The side stabiliser ...

Page 47: ...47 EN Notes ...

Page 48: ...ius Blum GmbH Beschlägefabrik 6973 Höchst Austria Tel 43 5578 705 0 Fax 43 5578 705 44 E mail info blum com www blum com Blum partners worldwide can be found at BAU0048171416 IDX 04 IDNR 442 263 6 BA 166 0EN 11 15 Copyright Blum ...

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