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BLUM IF59-A2, Installation Instructions Manual, Page: 11 / 48

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BLUM IF59-A2 Installation Instructions Manual Download Page 11

V3A | 08/2018

11

©

 

by Blum-Novotest

Electrical connection

3. Electrical connection

NOTICE

Damage and malfunction of the measuring system is possible caused by faulty cable
mounting

Connect or disconnect connecting cables or plug connections without power sup-
ply only.

Observe fail-safe cable laying according to the regulations for measuring system ca-
bles.

Connect the cable shielding on the control side with the machine earth. At adapter
connections the shielding must be directed over the plug housing and the com-
plete plug connection must be mounted isolated.

Observe intactness of gasket and adjusting groove of plug connector.

Tighten the plug connector firmly (M

d

 = 2.0 ... 2.5 Nm).

NOTICE

Damage to the measuring system by short circuit possible.

The outputs cannot be connected in parallel!

Connect each individual wire to its own terminal.

NOTICE

Damage by improper installation of cables and hoses

When mounting cables and hoses, please provide sufficient strain relief.

Please note the minimum binding radius of cables and hoses.

Summary of Contents for IF59-A2

Page 1: ...1 Interface Installation instructions English Type IF59 A2 For Infrared Transmission For Radio Transmission ...

Page 2: ...ions are subject to damages All rights reserved The language version of the manufacturer DE EN is decisive for the technical content Subject to technical change without notice Original operating instructions 2007 2018 by Blum Novotest GmbH All brands stated in this document are the property of the respective brand owners Article number of this documentation 180168_EN ...

Page 3: ...l data 10 3 Electrical connection 11 3 1 Overview 12 3 2 IF59 A2 at PLC 14 3 2 1 Switch on Off Level Controlled 14 3 2 2 Switch On Off Impulse Controlled 20 3 2 3 Switch On Autoflash Switch Off Timeout 21 3 3 Electrical connection IF59 A2 and laser system Z Nano on one mea suring input 22 4 Configuration 23 4 1 DIP switch 1 24 4 2 DIP switch 2 27 4 3 Electrical connection 28 5 Setup radio system 3...

Page 4: ...on automatic pairing 35 6 Measuring sequence 38 6 1 TC level controlled SW8 OFF 38 6 2 TC level controlled SW8 ON 39 6 3 TC impulse controlled 40 6 4 TC Switch On Autoflash Switch Off Timeout 42 7 Troubleshooting 43 8 Order numbers 44 9 EC Declaration of Incorporation 45 10 Service 46 ...

Page 5: ...s NOTICE signifies measures to avoid material damages Please read and observe the notes included in these instructions Subject to technical change without any notice 1 2 Keys Information on secondary literature Additional advice LED shines LED flashes Green Red Blue Orange Violet White ...

Page 6: ...viations Settings Status ON OFF freely selectable Default condition of standard version Control specific connection diagrams These are available at Blum Novotest Installation instructions IF59 30 UB operating voltage SSR Solid State Relais SW Switch 1 2 3 ON 1 2 3 ON 1 2 3 ON 1 2 3 4 ON ...

Page 7: ...s compatible for BLUM measuring devices with infrared and ra dio transmission The receiver enables wireless communication between the measuring devices and the NC control Data transfer to the NC control via IF59 A2 interface Fig 2 1 IC56 IC57 TC50 51 52 A2 A3 IF59 A2 TC53 TC54 A2 A3 Z Nano IR A2 A3 Z Nano Aux ...

Page 8: ...V3A 08 2018 8 by Blum Novotest System overview Fig 2 2 RC66 TC60 61 62 63 BG60 61 IF59 A2 TC63 TC64 Z Nano RC Z Nano Aux ...

Page 9: ...utton SET 5 LED SET 35 31 75 5 39 5 5 72 1 2 3 4 5 6 7 8 9 10 1112131415 TxD RxD GND V24 X1 X2 X3 IF59 2 1 2 3 4 5 6 7 8 9 10 1 2 3 WH BN GN YE GY PK BU VT 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 5 6 7 8 9 0 12 V Ba Stat1 Stat1 Error AUX GND GND GND 24V TC DUO START BG TWIN Stat2 Set 1 2 3 4 5 ...

Page 10: ...al data Tab 2 1 Protection class IP50 Mounting DIN Rail DIN EN 50 022 35 Power supply UB 15 30 V DC 100 mA Inputs 4 x 10 mA Outputs 4 x 50 mA Push pull 1 x 50 mA Solid State Relay SSR Interface RS232 Storage temperature 20 C 70 C Operating temperature 5 C 50 C ...

Page 11: ...machine earth At adapter connections the shielding must be directed over the plug housing and the com plete plug connection must be mounted isolated Observe intactness of gasket and adjusting groove of plug connector Tighten the plug connector firmly Md 2 0 2 5 Nm NOTICE Damage to the measuring system by short circuit possible The outputs cannot be connected in parallel Connect each individual wir...

Page 12: ... e g by protection hose protection spring cover etc Mounting on DIN rail DIN 50 022 Dismounting pull back snap latch 3 1 Overview Fig 3 1 1 2 3 4 5 6 7 8 9 10 1112131415 TxD RxD GND V24 X1 X2 X3 IF59 2 1 2 3 4 5 6 7 8 9 10 1 2 3 WH BN GN YE GY PK BU VT 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 5 6 7 8 9 0 12 V Ba Stat1 Stat1 Error AUX GND GND GND 24V TC DUO START BG TWIN S...

Page 13: ...rical connections mentioned in this instruction are exemplary and may vary depending on the machine control Please refer to the documentation supplied by the machine manufacturer Consider the electrical wiring diagrams suitable for your machine control NOTICE Measuring error is possible If the signals BATTERY and ERROR are not monitored measuring errors may occur Carry out multiple contacts NOTICE...

Page 14: ... 2 IF59 A2 at PLC 3 2 1 Switch on Off Level Controlled Fig 3 2 Switch on off Level Controlled IF59 PLC M Mode TC ERROR BATTERY 1 2 3 4 5 6 7 8 9 1011 1213 1415 CNC STATUS STATUS TC 24V 0V 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 ON 5 6 7 8 9 10 1 2 3 4 ON ...

Page 15: ...votest Electrical connection IR Probe switch off method Optical off flash Radio Automatic pairing via input AUX is not possible Switch on off via M function START 24 V M Mode TC 1 M Mode TC 0 Start release Mode TC Mode standby ...

Page 16: ... Electrical connection Fig 3 3 Switch on off Level Controlled IF59 PLC M Mode DUO ERROR BATTERY 1 2 3 4 5 6 7 8 9 1011 1213 1415 CNC STATUS STATUS DUO 24V 0V 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON or r 1 2 3 4 ON 1 2 3 4 ON 5 6 7 8 9 10 ...

Page 17: ...otest Electrical connection IR Probe switch off method Optical off flash Radio Automatic pairing via input AUX is not possible Switch on off via M function START 24 V M Mode DUO 1 M Mode DUO 0 Start release Mode DUO Mode standby ...

Page 18: ...al connection Fig 3 4 Switch on Off Level Controlled 2 M Codes IF59 PLC M Mode DUO M Mode TC ERROR BATTERY 1 2 3 4 5 6 7 8 9 1011 1213 1415 CNC STATUS STATUS DUO 24V 0V 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON TC 1 2 3 4 ON 1 2 3 4 ON 5 6 7 8 9 10 ...

Page 19: ...off flash Radio Automatic pairing via input AUX is not possible Switch on off via M function Measurement TC START 24 V M Mode TC 1 M Mode DUO 0 M Mode TC 0 M Mode DUO 0 Start release Mode TC Mode standby Measurement DUO M Mode TC 0 M Mode DUO 1 M Mode DUO 0 M Mode TC 0 Mode DUO Mode standby ...

Page 20: ...e Controlled Fig 3 5 Switch On Off Impulse Controlled IR Probe switch off method Optical off flash IF59 PLC M Start M Mode TC ERROR BATTERY 1 2 3 4 5 6 7 8 9 1011 1213 1415 CNC STATUS STATUS TC 24V 0V 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 5 6 7 8 9 10 ...

Page 21: ...imeout Fig 3 6 Switch ON Autoflash Switch Off Timeout OFF Not available for radio transmission IR Probe switch off method Timeout Off IF59 PLC ERROR BATTERY 1 2 3 4 5 6 7 8 9 1011 1213 1415 CNC STATUS STATUS TC 24 V 24 V 0 V 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 ON 5 6 7 8 9 10 ...

Page 22: ...ng input Fig 3 7 a DIP switch 2 If SW3 is in position ON the outputs in standby mode are also switched with level high low IF59 PLC Y a 1 2 3 4 5 6 7 8 9 1011 1213 1415 1 2 3 4 ON 1 2 3 4 ON DYNAMIC GN EN0 EN1 EN2 STATUS YE STATUS GY or 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 5 6 7 8 9 10 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON ...

Page 23: ...ion Changes on the dip switches are taken over in the interface Approx 2 sec for taking over A new dip switch position is confirmed on the LED SET with a flashing sequence red green blue 1 2 3 ON 1 2 3 ON 1 2 3 ON 1 2 3 4 ON 4 5 6 7 8 9 10 TxD RxD GND V24 X3 1 2 3 YE GY PK BU VT 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 0 Set ...

Page 24: ... BATTERY Battery low High signal rising edge OFF BATTERY Battery low Low signal falling edge 2 Error ON ERROR Error High signal rising edge OFF ERROR Error Low signal falling edge 3 Status2 ON Status2 N C OFF Status2 N O status of delivery not valid for radio transmission 1 2 3 4 ON 5 6 7 8 9 10 X1 13 X1 12 X1 13 X1 12 ...

Page 25: ...atus NOTICE Risk of collision Here the signals STATUS and ERROR must be con trolled OFF Error causes status deflected 5 Error ON Battery low activates output signal ERROR OFF Battery low doesn t influence output signal ERROR SW Function Status Description status of delivery not valid for radio transmission ...

Page 26: ...to ON ON Reactivation by control trigger signal OFF Reactivation by interface trigger signal On interruption of the transmission the interface tries to reactivate the probing system 9 Mode switch over ON Mode DUO off Mode TC If mode DUO is not selected the receiver switches au tomatically into mode TC OFF Mode DUO off Standby If mode DUO is not selected the receiver switches to standby automatical...

Page 27: ...ON Input AUX enabled OFF Input AUX disabled 3 Input AUX ON Input AUX Measurement with level change high low Condition IF59 A2 in Mode Standby OFF Input AUX Measurement with level change low high Condition IF59 A2 in Mode Standby 4 Setting Mode ON Setting Mode ON Reserved OFF Setting Mode OFF Pairing operation status of delivery 1 2 3 4 ON ...

Page 28: ...e TC 10 30 V 10 mA 4 DUO Mode DUO 10 30 V 10 mA 5 START Flash Start 10 30 V 10 mA 6 BG Mode BG 10 30 V 10 mA 7 TWIN Mode TWIN 10 30 V 10 mA 8 Batt Output BATTERY 24 V 50 mA 9 Stat1 Output STATUS1 24 V 50 mA 10 Stat1 Output STATUS1 24 V 50 mA 11 Error Output ERROR 24 V 50 mA 12 Stat2 Output STATUS2 Solid State Relay SSR 13 14 AUX Input AUX 10 30 V 10 mA 15 GND Mass 0 V ...

Page 29: ...dapter cable 142808 142809 1 WH White inside shielding 2 BN Brown Brown 3 GN Green Green 4 YE Yellow Yellow 5 GY Grey Grey 6 PK Pink White 7 BU Blue Blue 8 VT Violet 9 shielding outside shielding 10 protective earth conductor of the protective earth conductor of the X3 Pin Connection Designation Data 1 T x D receiver data V24 interface 2 R x D transmitter data V24 interface 3 0 V Mass GND ...

Page 30: ...Z can be paired on the interface and ad dressed via the inputs TC DUO BG and TWIN Up to 3 radio measuring systems type RG DIGILOG can be paired on the interface and addressed via the inputs TC DUO BG and TWIN NOTICE Risk of collision due to lack of pairing possible Execute probe pairing after an exchange of the system or after a repair by Blum Novotest There are two methods of probe pairing Pairin...

Page 31: ...n the operating mode TC or in the operating mode DIGILOG For the pairing procedure please use the coding switch position 1 2 3 TC1 High Low Low Low DIGILOG1 High Low High Low 2 2a TC2 Low High Low Low DIGILOG2 Low High High Low 3 3a TC3 High High Low Low DIGILOG3 High High High Low 4 4 TC4 High Low High High 5 5 TC5 Low High High High 6 6 TC6 High High High High During operating mode DIGILOG the L...

Page 32: ...n IF59 A2 until LED SET flashes white 3 Select probe which should be paired Hold the magnetic pin on SET until the LED Status shines blue approx 2 sec When the LED Status changes to green the probe is paired and returns into stand by mode Further probes in the receiving range of the RC66 are not affected by a pairing procedure 1 2 3 4 ON 4 5 6 7 8 9 10 TxD RxD GND V24 X3 1 2 3 YE GY PK BU VT 1 2 3...

Page 33: ...ding switch on IF59 A2 position 0 Actuate SET key on IF59 A2 3 Coding switch 4 Button SET 5 LED SET 7 LED Status off SET MODE 7 4 5 6 7 8 9 10 TxD RxD GND V24 X3 1 2 3 YE GY PK BU VT 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 0 Set 3 4 5 1 2 3 4 5 6 7 8 9 0 ...

Page 34: ...airing successful Failure pairing 1a Pairing runs 1b 1c Pairing successful 1b 1c Failure pairing Pairing runs Pairing successful Failure pairing 4 5 6 7 8 9 10 TxD RxD GND V24 X3 1 2 3 YE GY PK BU VT 1 2 3 4 5 6 7 8 9 10 ON 1 2 3 4 ON 1 2 3 4 5 6 7 8 9 0 Set 5 1b 1c 1a SET MODE 7 ...

Page 35: ...be Standby Mode IF59 A2 Standby Mode RC66 connected with IF59 A2 Input AUX X1 14 must be wired with another machine output Input AUX is switchable Operating mode is switchable TC DUO BG TWIN Start signal is not firmly connected Magnetic pin Probe Z Nano cannot be operated via the AUX input as the AUX input is used for pairing 1 2 3 4 ON ...

Page 36: ...p radio system Fig 5 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X1 IF59 2 Stat2 ON AUX GND GND GND 24V TC DUO START BG TWIN Ba Stat1 Stat1 Error PLC 24 V 0 V Ba ery Error Aux M Start M Mode BG M Mode TWIN M Mode DUO M Mode TC Status Status CNC ...

Page 37: ...aired Hold the magnetic pin on SET until the LED Status shines blue approx 2 sec 3 Signal Stat1 high End of pairing Signal Error high Pairing successful Signal Error low Pairing failed 4 To terminate the action reset signals TC DUO BG TWIN 5 Reset signal AUX Stat1 Error Stat1 AUX Mode TC 1 Mode 2 Start 3 o k 5 End 4 Failure Mode DUO Mode BG Mode TWN H L H L H L H L H L H L H L H L off SET MODE 7 ...

Page 38: ... initial position 6 Error transmission interrupted SW8 OFF SW4 OFF 7 Error rectified 8 Warning Battery low SW5 OFF 9 Deactivate probe M Code 10 Exchange probe standby 1 2 3 4 ON 5 6 7 8 9 10 1 2 3 4 ON STATUS2 N O normally open START Mode TC Mode DUO H L H L H L H L H L H L H L 1 2 3 4 5 6 7 8 9 10 BATTERY ERROR STATUS1 STATUS1 closed open closed closed closed open open open open ...

Page 39: ...tylus initial position 6 Error transmission interrupted SW8 ON SW4 OFF 7 Error rectified 8 Warning Battery low SW5 OFF 9 Deactivate probe M Code 10 Exchange probe standby 1 2 3 4 ON 5 6 7 8 9 10 1 2 3 4 ON STATUS2 N O normally open START Mode TC Mode DUO H L H L H L H L H L H L H L X Y Z 1 2 3 4 5 6 7 8 9 10 BATTERY ERROR STATUS1 STATUS1 closed open closed closed closed open open open open ...

Page 40: ...n 6 Error transmission interrupted SW8 OFF SW4 OFF 7 Error rectified 8 Warning Battery low SW5 OFF 9 Deactivate probe M Code 10 Exchange probe standby 1 2 3 4 ON 5 6 7 8 9 10 1 2 3 4 ON BATTERY ERROR STATUS2 N O normally open STATUS1 START STATUS1 Mode TC Mode DUO H L H L H L H L H L H L H L X Y Z 1 2 3 4 5 6 7 8 9 10 closed open closed closed closed open open open open ...

Page 41: ...en the same M function is repeated as long as the ERROR signal gives the message probe system ready Otherwise the probing system is not switched on with M46 but switched off If the probe is not deflected for more than 5 minutes it is additionally set to Standby Realise activation deactivation of probe with two different M Codes Example M46 probe system on M47 probe system off ...

Page 42: ...ct stylus 5 Stylus initial position 6 Error transmission interrupted SW8 OFF SW4 OFF 7 Error rectified 8 Warning Battery low SW5 OFF 9 Deactivate probe M Code 10 Exchange probe standby 1 2 3 4 ON 5 6 7 8 9 10 1 2 3 4 ON STATUS2 N O normally open START Mode TC Mode DUO H L H L H L H L H L H L H L 1 2 3 4 5 6 7 8 9 10 BATTERY ERROR STATUS1 STATUS1 closed open closed closed closed open open open open...

Page 43: ...r message Error description Check the following points Remedy Workaround Error LED SET flashes red The receiver is not identified Check cable wiring Connect the cable according to the wiring diagram Execute voltage reset Disconnect plug X1 for a short time and recon nect again ...

Page 44: ...V3A 08 2018 44 by Blum Novotest Order numbers 8 Order numbers Use original parts and accessories by Blum Novotest only Interface IF59 A2 142821 ...

Page 45: ... are installed are in accordance with the EC regulations 2006 42 EC The relevant technical information is compiled acc to annex VII part B and where ap propriate we will send the information concerning the components to the different countries The industrial property rights of Blum Novotest GmbH will remain unaffect ed Component name IF59 A2 Interface Safety requirements 2006 42 EC Annex I 1 5 1 A...

Page 46: ...orldwide Blum Novotest GmbH Kaufstr 14 88287 Grünkraut Germany Tel 49 751 6008 0 Fax 49 751 6008 156 www blum novotest com Vertrieb Sales Service sales blum novotest com service blum novotest com Hotline Vertrieb Sales Service Tel 49 751 6008 200 Tel 49 751 6008 202 ...

Page 47: ......

Page 48: ...www blum novotest com ...

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