Bluezone 420 Series Installation, Operation And Service Manual Download Page 36 | Manualshive

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Document #: BPI-PM001-01

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Figure 32: Screws Installed into Bluezone Muffler and
Fan Cover

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Summary of Contents for 420 Series

Page 1: ...Bluezone Products Inc 225 Wildwood Avenue Woburn MA 01801 www BluezoneFresh com Support BluezoneFresh com 781 937 0202 Bluezone Model 420 Air Cleaning System Installation Operation and Service Manual ...

Page 2: ...Operation Do not operate the Bluezone Model 420 while fogging with chlorine bleach or other disinfectant solutions Disinfectants can poison the Bluezone catalyst and reduce its effectiveness Turn off the Bluezone Units if disinfectant fogging or cleaning is underway Turn Bluezone units back on after disinfectants have dissipated Never hose down the Bluezone Model 420 or clean with a water jet Dire...

Page 3: ...n a shelf The Bluezone Model 420 draws in air containing viruses mold spores or fungus and discharges air with a highly reduced concentration of these impurities The unit is completely self contained The facility equipment and personnel have no contact with the process that is cleaning the air The Bluezone unit s operation is controlled by a microprocessor based controller that ensures safe operat...

Page 4: ...Document BPI PM001 01 3 Key Components Figure 1 Bluezone Key Components 2 3 5 4 1 6 ...

Page 5: ...01 01 4 Electrical System Use the first two numbers in the serial number to identify the wiring in your unit First two numbers of serial number Wiring diagram 45 Figure 3 48 Figure 4 Figure 2 Location of Serial Number ...

Page 6: ...Document BPI PM001 01 5 Wiring diagrams of the Model 420 045 and the 420 048 are shown as Figure 3 and Figure 4 respectively Figure 3 Wiring Diagram of Model 420 045 Unit ...

Page 7: ...Document BPI PM001 01 6 Figure 4 Wiring Diagram of Model 420 048 Unit ...

Page 8: ... are recommended guidelines for the placement of the Bluezone units 1 Distribute the units relatively evenly throughout the space 2 Generally spreading the locations across the available space is good practice 3 Warning Hang the units from the ceiling mount to the wall or on a shelf rack to avoid unintended bumping of the units 4 Units hung from the ceiling should be hung to the level of the light...

Page 9: ...kit are available for purchase A drawing of the mounting locations on the Model 420 is provided in Figure 5 See Figure 6 for mounting kits Sound deadening mufflers can be installed to reduce noise in occupied space applications Installation instructions for the mufflers are included in Appendix A Figure 5 Bluezone Model 420 Mount Dimensions units in inches ...

Page 10: ...Document BPI PM001 01 9 Figure 6 Illustration of the Ceiling Mount and Shelf Mount ...

Page 11: ...ower cord into the power entry module Once the Model 420 is positioned mechanically in the space plug the cord into the nearest un switched electrical outlet rated to the voltage on the unit s model serial number plate Secure the cord Warning The power cord is attached to the front of the unit and may be caught and pulled during activities in the space Secure the power cord to the shelving wall or...

Page 12: ...wer switch to the On position to energize the unit Normal Operation Once the Bluezone is switched On the Display Screen will indicate Bluezone M420 on a green background on the top line The bottom line of the display screen will confirm bulb operation a bulb life counter the temperature humidity and fan speed Power Switch Circuit Breaker Bulb Counter Reset Button Power Entry Module AC Inlet ...

Page 13: ...Document BPI PM001 01 12 Figure 8 Display Sequence in Time ...

Page 14: ...it is off and will power up when temperature increases to 0C or humidity drops below 85 Do not run unit in a freezing environment Yellow Background Contact Bluezone Fan not rotating or Humidity sensor failure or Bulb counter failure Unit automatically powered down Check fan for any visible obstructions Contact Bluezone Products for service Replace Bulbs Unit conditions scrolling Bulb life 7 200 ho...

Page 15: ...tch located on the control panel b Plug unit in c Turn unit On 3 Restart the unit a Power Off unit by pressing the power switch located on the control panel b Wait 5 seconds c Turn unit On d Repeat 3 times 4 Check whether the unit s circuit breaker has tripped a Visually check the circuit breaker located on the control panel If a white strip is visible then the breaker needs to be reset b Power Of...

Page 16: ...Document BPI PM001 01 15 Figure 9 Bluezone Cover Switch and Cover Switch Hole Cover switch hole Cover switch ...

Page 17: ... proving the performance as described in our literature Our air purification equipment is a powerful tool to help purify your environment yet we cannot guaranty that under your operating conditions and procedures the results will be the same as experienced by other users If you are not satisfied with the purchase or the operation of our equipment it can be returned if the equipment was un used and...

Page 18: ...red bulb counter reset button for 5 seconds The display screen will read Hold reset counter during the 5 second hold 2 After holding for 5 seconds the display screen will read push to confirm Release button and push to confirm reset A bulb replacement kit and instructions can be ordered from Bluezone Products Inc Please call 781 937 0202 or email support bluezonefresh com for ordering information ...

Page 19: ...ramic base not on the glass Put the bulbs to the side for disposal 11 Carefully remove Bulb Clips and place aside See Figure 14 below 12 Hold replacement bulbs by the ceramic end and push the pins into the slots in the receptacle They need to be pushed in until a click is heard and felt 13 Put Bulb Clips over new bulbs and use screws to tighten Bulb Clips in place 14 Thread Bulb Support Wires thro...

Page 20: ...Document BPI PM001 01 19 Figure 10 Unscrew 14 Screws on Bluezone M420 Cover Figure 11 Remove Screws Holding Bulb Support Wires screws to be removed Bulb Support Wires to be removed ...

Page 21: ...Document BPI PM001 01 20 Figure 12 Remove Bulb Support Wires and Place Aside Figure 13 Remove Screws on Bulb Support Clips screws to remove ...

Page 22: ...Document BPI PM001 01 21 Figure 14 Carefully Slide off Bulb Clips using Nitrile Gloves ...

Page 23: ...Document BPI PM001 01 22 Figure 15 Completed Bulb Assembly Figure 16 Bulb Counter Reset Button ...

Page 24: ...Document BPI PM001 01 23 Appendix A Bluezone Unistrut Channel Mount Installation Bluezone Shelf Mount Installation Muffler Installation ...

Page 25: ...n The Bluezone Model 420 can be mounted to the ceiling using existing your facility s existing Unistrut metal framing system and the Bluezone Mounting Kit as shown below EXISTING UNISTRUT IN FACILITY BLUEZONE UNIT MOUNTING KIT Figure 17 Drawing of Unistrut Installation ...

Page 26: ... Number of Pieces Description 1 1 Steel mounting plate 12 AWG 18 x 18 with rivet nuts installed 2 4 Threaded rod 2 foot standard size custom lengths available 3 2 Strut channel nut with spring 4 6 Washer 5 2 Hex head screw 6 6 Split lock washer 7 8 Hex nuts Not included in kit Unistrut channel Bluezone unit ...

Page 27: ... Please note Unistrut channel is existing in client facility Figure 19 Placement of Channel Nuts in Unistrut Channel 2 Attach mounting plate to Unistrut channel by inserting hex screws with washer and lock washer into channel nuts Figure 20 Attaching Mounting Plate to Unistrut Channel 1 1 1 ...

Page 28: ... 27 3 Insert 4 threaded rods into rivet nuts Threaded rods should hang Bluezone at the level of the grow lights Ensure all threaded rods are completely inserted Figure 21 Placement of Threaded Rods Custom lengths available ...

Page 29: ...ods 1 up threaded rod Figure 22 Attach Hex Nuts on Threaded Rods 5 Secure Bluezone to threaded rods using lock washer washer and hex nut This step requires two workers one to hold the Bluezone and one to attach hardware Figure 23 Securing Bluezone to Threaded Rods ...

Page 30: ...Document BPI PM001 01 29 Figure 24 Completed Assembly ...

Page 31: ...Document BPI PM001 01 30 Shelf Mount Figure 25 Drawing of Shelf Mount Materials Included in kit Wall mount shelf Mounting brackets Installation screws and anchors ...

Page 32: ...Document BPI PM001 01 31 Figure 26 Shelf Mount Dimensions ...

Page 33: ...ocument BPI PM001 01 32 Muffler Install Materials needed Bluezone muffler 1 4 hex nut driver Instructions 1 Remove top 2 screws on the fan cover Figure 27 Bluezone with Fan Cover Figure 28 Screws Removed ...

Page 34: ... 2 Install Bluezone muffler onto the outlet end of the Bluezone Holes on the top of the muffler clip onto the top 2 rivets of the Bluezone outlet Figure 29 Bluezone Outlet without Muffler Figure 30 Bluezone Outlet with Muffler ...

Page 35: ...Document BPI PM001 01 34 3 Reinstall screws into muffler and fan cover Figure 31 Screws not installed into Bluezone Muffler and Fan Cover ...

Page 36: ...Document BPI PM001 01 35 Figure 32 Screws Installed into Bluezone Muffler and Fan Cover ...

Page 37: ...Document BPI PM001 01 36 Figure 33 Completely Installed Bluezone Muffler ...

Page 38: ...Document BPI PM001 01 37 Vendor Contact Information Technical Support is provided by Bluezone Products Inc 225 Wildwood Ave Woburn MA 01801 781 937 0202 support bluezonefresh com ...

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