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Blue Seal Evolution EP506 Service Manual Download Page 9

3 

Operation 

7 

Amendment 6 

© Moffat Ltd, August 2015 

Blue Seal Evolution Series Electric Dedicated Griddle Ranges 

NOTE: 

A full user’s operation manual is supplied with the product and can be used for further referencing of installation, 

3.1  Description of Controls 

EP506 (Static Oven) to Lot No. 0816999 
All Models from Lot No.0817000. 

Griddle Control Knob 

With temperature 
Gradient of 50°C to 320°C 

Heating Indicator 

Lamps (Amber) 

Power Indicator 

Lamps (Clear) 

Oven Thermostat 
Control Knob 

๐

  OFF Position 

50°C to 300°C 
Temperature Graduations  

Oven Top Heat Control 

๐

 OFF 

Position 

LOW 

Position 

1

 Position 

2

 Position 

3

 Position 

4

 

Position

 

HIGH 

Position 

Power Indicator 

Lamp (Clear) 

Heating Indicator 

Lamps (Amber) for 

Top & Bottom 

Elements 

Summary of Contents for Evolution EP506

Page 1: ...ent 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges Service Manual Electric Dedicated Griddle Range EP506 EP56 Service Manual Electric Dedicated Griddle Range EP506 EP56 ...

Page 2: ...CE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY WARNING MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS IMPORTANT Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges ...

Page 3: ...be adjusted but for completeness and those special cases where these settings are required to change this manual gives a full explanation as to how and what effects will result Section Page No 1 Specifications 2 2 Installation 5 3 Operation 7 4 Maintenance 9 5 Fault Finding Guide 10 5 1 Fault Finding Chart 5 2 Fault Diagnosis 6 Service Procedures 14 6 1 Access 6 2 Replacement Cooktop 6 3 Replaceme...

Page 4: ...2 1 Specifications Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges Dimensions EP56 up to Lot No 0816999 ...

Page 5: ...3 1 Specifications Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges Dimensions EP506 and EP56 from Lot No 0817000 ...

Page 6: ...501mm from the rear and 150mm from the floor When connecting a Blue Seal electric appliance to the main supply ensure that the following is carried out An isolating switch is fitted within 2 m of the appliance but not on the appliance and in such a position that the user does not have to reach across the cooking surface Supply cord shall be oil resistant sheathed flexible cable and not lighter tha...

Page 7: ... by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking 1 Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels 2 Check equipment and parts for damage Report any damage immediately to the carrier and distributor 3 Ensure tha...

Page 8: ...or all connections ensure that conductors are secure and appropriately terminated 8 Tighten the cable gland to secure against tension on the cable NOTE This appliance must be grounded earthed Fixed wiring installations must incorporate an all pole disconnection switch 9 Correctly locate the appliance into its final operating position and using a spirit level adjust the legs so that the appliance i...

Page 9: ... EP506 Static Oven to Lot No 0816999 All Models from Lot No 0817000 Griddle Control Knob With temperature Gradient of 50 C to 320 C Heating Indicator Lamps Amber Power Indicator Lamps Clear Oven Thermostat Control Knob ๐ OFF Position 50 C to 300 C Temperature Graduations Oven Top Heat Control ๐ OFF Position LOW Position 1 Position 2 Position 3 Position 4 Position HIGH Position Power Indicator Lamp...

Page 10: ...Ranges EP56 Convection Oven to Lot No 0816999 Griddle Control Knob With temperature Gradient of 50 C to 320 C Heating Indicator Lamps Amber Power Indicator Lamps Clear Oven Thermostat Control Knob ๐ OFF Position 50 C to 300 C Temperature Graduations Power Indicator Lamp Clear Heating Indicator Lamp Amber ...

Page 11: ...it 2 Check door adjustment 3 Inspect supply leads and connections 4 Inspect elements element connections 5 Check current draw of each element 6 Check for arcing or loose screws on connections and contactors 7 Check operation of temperature controller thermostat 8 Check function of indicator lights 9 Check door micro switch operates fan when door opened convection oven only Service Comments Additio...

Page 12: ...to heat up recover heat One element faulty Refer Fault Diagnosis 5 2 1 Replace element Refer Service Section 6 2 3 No heat control Thermostat faulty Refer Fault Diagnosis 5 2 1 Replace thermostat Refer Service Section 6 2 1 No indicator light Faulty indicator Replace indicator Refer Service Section 6 2 5 Griddle plate does not heat Green light illuminated but amber light not illuminated Thermostat...

Page 13: ...c Ovens Energy regulator incorrectly set Energy regulator faulty Refer Fault Diagnosis 5 2 2 Correctly set the energy regulator Replace energy regulator Refer Service Section 6 3 4 No temperature control Thermostat faulty Refer Fault Diagnosis 5 2 3 Replace thermostat Refer Service Section 6 3 1 One bottom element not working Element faulty blown Refer Fault Diagnosis 5 2 4 Replace element Refer S...

Page 14: ...ent supply will cycle On Off at different time ranges dependent on control setting To check for correct energy regulator On Off cycling electrical supply needs to be turned On With control set to full on HI position Terminal 2 power to element should be On continuously With control set to position 2 Terminal 2 power to element should cycle On for approx 15 seconds and Off for approximately 30 seco...

Page 15: ...t resistance 25 6 ohms 5 2 5 Fan does not Operate Thermostat Faulty With oven door closed and thermostat switched On and heating check the voltage at Terminal 5 of the thermostat If no voltage thermostat is faulty replace thermostat If voltage is correct check wiring to capacitor and fan motor Fan motor capacitor faulty Ensure that oven is isolated from the power supply Disconnect all wires from c...

Page 16: ...nly 17 6 3 4 Energy Regulator Static Ovens Convection Ovens from Lot No 0817000 18 6 3 5 Indicators 18 6 3 6 Element 18 6 3 7 Oven Fan Convection Ovens Only 19 6 3 8 Oven Fan Motor Convection Ovens Only 19 6 3 9 Door Microswitch Convection Ovens Only 19 6 3 10 Oven Door 20 6 3 11 Oven Door Springs 21 6 3 12 Oven Door Hinges 21 6 4 Adjustment Calibration 22 6 4 1 Oven Thermostat 22 6 4 2 Door Micro...

Page 17: ...ift the panel slightly upwards then pull forwards and down Two Screws Screw Figure 6 1 2 6 2 Replacement Griddle 6 2 1 Griddle Thermostat Figure 6 2 1a 4 Remove the thermostat off the rear of the selector switch 5 Transfer wires to the new thermostat 6 Fit new thermostat and re assemble in reverse order NOTE When re assembling it is important that the thermostat phials are correctly located Figure...

Page 18: ...erse order 1 Open griddle control panel refer Sect 6 1 1 2 Remove wires from rear of indicator 3 Push indicator through front panel from the rear 4 Replace and re assemble in reverse order 1 Open griddle control panel refer Sect 6 1 1 2 Remove Insulation cover panel by loosening the 2 screws at each end of the cover 3 Withdraw all thermostat capillaries and phials from their pockets underneath the...

Page 19: ...to new thermostat Figure 6 3 1a Figure 6 3 1b 6 3 2 Switch 1 Remove oven control panel refer 6 1 2 and transfer wires from old to new switch 2 Remove thermostat by pulling it away from the switch 3 Pull knob off front of thermostat switch and undo the two screws securing the old switch to the control panel and remove switch 4 Secure the new switch to the control panel 5 Re assemble in reverse orde...

Page 20: ...m the rear of the control panel push the neon through to the front of the control panel rotating clockwise whilst removing Figure 6 3 5 3 Push new neon in from front of control panel and reconnect wires 6 3 5 Indicator 1 Remove oven control panel refer 6 2 1 2 Remove right hand side panel by removing two screws at front and three at the rear 3 Remove the wires from the element terminals 6 3 6 Elem...

Page 21: ...do the three motor mounting bolts 5 Replace motor and reassemble in reverse order NOTE Always replace the motor mounting bushes when replacing the motor 1 Remove the three screws along the top of the bottom lintel and loosen the three bolts along the underside of the bottom lintel 2 Open door slightly and lift the door to allow removal of the lintel 3 Remove oven control panel refer Sect 6 1 2 4 R...

Page 22: ...er Place rod through locking holes on door hinges to lock door open ensure both hinges are locked 3 Place cardboard under locking rod ends to prevent enamel scratching Hinge Locking Hole Figure 6 3 10a Locking Rod Place protective material under locking rod ends to prevent enamel scratching 4 Lift out door in a rising half circular motion similar to the orientation of the door when closing refer t...

Page 23: ... distance from the tensioning bolt eyelet to the end of the spline Tensioning Eyelet Bolt Spring Hinge Figure 6 3 11c Figure 6 3 11d 6 Undo tensioning nut until spring has no tension or tensioning bolt eyelet is completely unwound 7 Remove spring from eyelet bolt and door hinge Figure 6 3 11e 8 Replace and re assemble in reverse order ensuring that the distance from tensioning bolt eyelet to the e...

Page 24: ...n nut located at the base of the ther mostat shaft Figure 6 4 1b To increase temperature turn the calibration nut anticlockwise 2 To decrease temperature turn the calibration nut clockwise 5 Adjustment of the calibration nut by 1 angular will alter oven temperature by approx 2 C 6 Refit thermostat to rear of switch 7 Turn On power and re check thermostat calibration 8 Repeat procedure if necessary...

Page 25: ... Scraper Blade Individual Blade 228799 900mm Plinth Kit Joining Caps Griddle Plate Standard Chromed C Ribbed 900mm 229248 229270 ON REQUEST Various options depending on ribbed section width on LH or RH side 228893 Cooktop Electric Griddle To Cooktop Griddle To Griddle To Griddle Toaster To Cooktop Electric Griddle 228579 Cooktop Electric Griddle To Chargrill To Cooktop Electric 228595 Cooktop Elec...

Page 26: ... Series Electric Dedicated Griddle Ranges Section Page No 8 1 Electric Griddle 900mm 25 8 2 Electric Ovens EP506 EP56 26 8 2 1 EP506 EP56 Main Assembly 26 8 2 2 EP506 EP56 Door Assembly 27 8 2 3 EP506 Static Oven Electrical Assembly 28 8 2 4 EP56 Convection Oven Electrical Assembly 29 ...

Page 27: ...TRIM BSEAL 5 227963 NEON ORANGE 6 228922 NEON CLEAR 7 227392 KNOB BSEAL 6mm 320 50 C 8 228400 GREASE DRAWER WA 9 228173 SPLASHBACK ENDS 10 227960 BLUE SEAL BADGE 11 229021 TERMINAL BLOCK 12 229245 ELEMENT 2000W 13 229145 SWITCH EGO 42 04400 008 14 229146 THERMOSTAT 55 34054 060 15 229353 OVERTEMP THERMOSTAT 360 C RPL D D D D A A B D D D D B A A A 8 1 Electric Griddle 900mm Recommended Parts Level ...

Page 28: ...AN GUARD D 18 227896 OVEN RACK D 19 228052 OVEN SOLE PLATE D 20 228054 OVEN SOLE PLATE EXTENSION D 21 227892 OVEN SIDE RACK LH D 59 232589 BAFFLE TOP SUPPORT WA From Lot No 0817xxx D 60 232537 FAN BAFFLE ELEC CONVECTION From Lot No 0817xxx D 61 23068 SIDE RACK SCREW From Lot No 0817xxx D 62 44205 NUT SNU 0530 SPIRE ST From Lot No 0817xxx D 63 227893 OVEN SIDE RACK RH From Lot No 0817xxx D 64 22789...

Page 29: ...KIT Includes 2 End Caps 9 229732 OVEN DOOR OUTER To Lot No 0837999 232840 OVEN DOOR OUTER From Lot No 0838000 10 228021 DOOR HANDLE TUBE To Lot No 0837999 232547 DOOR HANDLE TUBE From Lot No 0838000 11 044055 NUT M8 HEX MACHINE ZP 12 045030 WASHER 5 16 x 3 4 FLAT ZP 13 228481 DOOR EYEBOLT M8 x 125mm 14 228704 DOOR SPRING KIT INCLUDES 2 SPRINGS 15 232402 DOOR HINGE KIT INCLUDES 2 x ITEMS 15 16 16 P...

Page 30: ...UPPORT ANGLE 33 228059 BOTTOM ELEMENT 34 229674 REAR ROLLER ASSEMBLY 35 229671 LEG RING PLATE THREADED 36 228082 TOP ELEMENT 37 227104 BACK PANEL 38 228243 CONTROL PANEL 39 227963 NEON ORANGE 40 227391 KNOB BLUE SEAL 6mm HI 4 3 2 1 LO 41 227392 KNOB BLUE SEAL 6mm 320 50 C 42 228922 NEON WHITE 43 229021 TERMINAL BLOCK 44 228941 TERMINAL BLOCK BRACKET 45 229145 SWITCH EGO 42 04400 008 46 229146 THER...

Page 31: ... August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges 8 2 4 EP56 Convection Oven Electrical Assembly 57 48 55 56 59 58 49 54 53 52 51 50 From Lot No 0817xxx Up to Lot No 0816xxx FAN ROTATION IS ANTI CLOCKWISE WHEN LOOKING INSIDE OVEN ...

Page 32: ...ATE 40 228024 DOOR HINGE MOUNTING LH 41 229674 REAR ROLLER ASSEMBLY 42 229671 LEG RING PLATE THREADED 43 227104 BACK PANEL 44 230071 MICROSWITCH MOUNTING BRACKET 45 230075 OVEN MICROSWITCH INSULATOR 46 228938 MICROSWITCH WORKED 47 228244 CONTROL PANEL 48 227963 NEON ORANGE 49 227392 KNOB BLUE SEAL 6mm 320 50 C 50 228922 NEON WHITE 51 229021 TERMINAL BLOCK 52 228941 TERMINAL BLOCK BRACKET 53 228486...

Page 33: ...10 10 7 6 8 8 4 4 5 11 12 13 14 7 1 1 1 3 2 2 7 7 6 9 9 9 7 6 8 8 4 4 5 11 13 14 10 10 10 12 11 22 32 12 3 P3 4 P4 CONTROL PANEL GRIDDLE PLATE 21 31 11 22 32 12 15 16 15 16 THERMOSTAT 229146 SWITCH 229145 2 1 P2 P1 NEON GREEN 227962 NEON AMBER 227963 OVERTEMP THERMOSTAT 229353 21 31 REAR SUPPLY ENTRY THERMOSTAT 229146 SWITCH 229145 2 1 P2 P1 NEON GREEN 227962 NEON AMBER 227963 OVERTEMP THERMOSTAT ...

Page 34: ...9 Wiring Diagrams 32 Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges 9 2 Static Ovens EP506 ...

Page 35: ...9 Wiring Diagrams 33 Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges 9 3 Convection Ovens EP56 up to Lot No 0816999 ...

Page 36: ...9 Wiring Diagrams 34 Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges 9 4 Convection Ovens EP56 from Lot No 0817000 ...

Page 37: ...10 Circuit Schematics 35 Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges 10 1 Static Oven EP506 ...

Page 38: ...10 Circuit Schematics 36 Amendment 6 Moffat Ltd August 2015 Blue Seal Evolution Series Electric Dedicated Griddle Ranges 10 2 Convection Oven To Lot No 0816999 10 3 Convection Oven From Lot No 0817000 ...

Page 39: ...800 337 963 Fax 03 9518 3895 NATIONAL COVERAGE FOR 24 HOUR SERVICE OR MAINTENANCE DIAL FREE CALL 1800 622 216 AUSTRALIA ONLY Canada SERVE CANADA 22 Ashwarren Rd Tel 416 631 0601 Downview Fax 416 631 0315 Ontario M3J1Z5 New Zealand SOUTH ISLAND MOFFAT LTD 45 Illinois Drive Tel 03 983 6600 PO Box 86010 Free Call NZ 0800 MOFFAT 66 33 28 Izone Business Hub Fax Main 03 983 6660 Rolleston 7675 Spares 03...

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