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Figure 2 - Pump and Ram Components

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-    KNOW YOUR PRODUCT    -

TROUBLESHOOTING

Symptom

Possible Causes

Corrective Action

Ram will not extend

Ram *bleeds off after extending

 Will not lift to full extension

 Release valve not tightly closed

 Overload condition

 Hand pump fluid level low

 Hand pump fluid level low

 Air trapped in hand pump system

 Release valve not tightly closed

 

 Hydraulic unit malfunction

 Ensure release valve tightly closed

 Remedy overload condition

 Ensure release valve tightly closed

 Contact Service Center

 Ensure proper fluid level

 Ensure proper fluid level

 With ram fully retracted, remove oil filler

  screw to let pressurized air escape, then 

  reinstall oil filler screw

 Poor performance

 Hand pump reservoir overfilled

 Ram damaged

 Drain fluid to proper level

 Replace ram 

*  "Bleeds off" means that ram begins to slowly retract rather than maintain position.

Ram will not lower after  un-

loading

Oil Filler 

Screw

 Handle

Release Valve

Plunger

Hose

Hose

Coupler

Ram Coupler

Ram

Dust Cover

 Gauge

Model

Pump 

Capacity

Ram

Capacity

Ram

Number of 

Attachments

Closed Height

Extended Height

YA1544A

8,000 psi

4 Ton

10-3/4”

15-5/8”

14

YA1545

10,000 psi

10 Ton

13-3/4”

19-3/4”

13

Summary of Contents for YA1544A

Page 1: ...a 4 Ton ram and YA1545 is rated 10 000 psi with a 10 Ton ram WARNING when extension tubes and or offset attachments are used the rated capacity is always reduced by 50 for each tube or offset attachme...

Page 2: ...es When the ram is not in use keep the ram s fully retracted Use an approved high grade pipe thread sealant to seal all hydraulic connections Teflon tape can be used if only one layer of tape is used...

Page 3: ...lease valve counter clockwise until ram retracts to desired position Never turn release valve more than 1 2 full turn How to bleed air from ram Place ram upside down fully extend and retract the ram 2...

Page 4: ...closed Contact Service Center Ensure proper fluid level Ensure proper fluid level With ram fully retracted remove oil filler screw to let pressurized air escape then reinstall oil filler screw Poor p...

Page 5: ...se 1 5 F040 42000 000 Hydraulic Spreader 1000 lb capacity 1 6 F040 40002 000 Combination Head 1 7 F040 43000 000 Rubber Head 1 8 F040 40004 000 Ram Toe 1 9 F040 40005 000 Plunger Toe 1 10 F040 44000 0...

Page 6: ...ce using the formula F P x A For model BK104 A 0 998 in For model BK105 A 2 411 in Example1 Model YA1544A lifting 5 000 lbs will require what presure Pressure 5 000 lbs 0 998 in 5 010 psi where F Forc...

Page 7: ...ct your retailer for disposition or you may contact an Authorized Service Center listed in the product owner s manual Except where such limitations and exclusions are specifically prohibited by law th...

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