Blue Ox BX2635 Installation Instructions Manual Download Page 3

BX2635

2009-14 Ford F150 (No Raptor/King Ranch) 

(Includes EcoBoost

)

2015-16 Ford Expedition, Lincoln Navigator 

(Includes EcoBoost & ACC)

2015-17 Ford F150

Installation Instructions

405-0253 Rev D  

Page 3 of 10 

10/25/2016

Drill a hole according to the tail light wiring kit instructions.

NOTICE

•  Handling of some cosmetic parts when installing this product may require the use of protective  

 

covers, rags, specialty tools, etc. to prevent damage. 

•  When using power drills be aware of the dangers of torque and drill bit length.

•  When using a reciprocating saw be aware of objects behind the cutting surface.

•  Use a good quality paint to spray cut edges of frame to prevent rusting.

•  Be sure that 

ALL

 electrical connections are plugged in and accessories are functioning properly 

before

 

reinstalling the fascia

.

•  The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the 

manufacturer’s warranty.

•  Be sure to use a suffi cient amount of Loctite

®

 Red on all bolt threads before tightening. Tighten all 

bolts according to the torque chart provided.

•  Dealer or installer be certain the user receives these instruction sheets.

•  If the baseplate is in an accident, it must be replaced. 

DO NOT

 use it again!  An accident can 

cause unseen damage and using it again could result in more damage or serious injury. 

DO NOT

 

use the baseplate if it is damaged or missing parts. 

F-150

F-150

Expedition

Expedition

Instruction Notes:

 The bumper is removed and reinstalled for the baseplate installation. Some 

drilling and trimming is required. Tow hooks are removed and not reinstalled.

Place all components that are removed on a fl at, sturdy surface. All items will be reinstalled unless 
otherwise noted after the baseplate is installed.  

The dimensional variations between otherwise identical vehicles can be considerable. While the 
baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to 
compensate for vehicle manufacturer’s tolerances. 

The BX8869 Tail Light Wiring Kit is recommended for non-LED equippedvehicle applications.

The BX8848 Diode Wiring Kit is recommended for LED equipped vehicle applications.

Summary of Contents for BX2635

Page 1: ...instructions Attachment Tab Height 20 Attachment Tab Width 35 Serial Number If the front of your vehicle looks different than this please contact us at 402 385 3051 2009 14 F 150 2009 14 F 150 Expedi...

Page 2: ...8 Grade 10 9 6MM 6 8 8MM 16 22 10MM 31 40 12MM 54 70 14MM 89 117 16MM 161 230 18MM 222 318 Bolt Torque Specifications Torque in Foot Pounds for Inch Bolts 1 Blue Ox towing products and accessories ar...

Page 3: ...lt threads before tightening Tighten all bolts according to the torque chart provided Dealer or installer be certain the user receives these instruction sheets If the baseplate is in an accident it mu...

Page 4: ...Ox Dealer or Distributor Failing to follow and or altering these installation instructions in either installation or required equipment will void the manufacturer s warranty Towing behind a non motor...

Page 5: ...e 2009 14 F 150 Bumper Removal 3 Unclip the cable from the clamp on the passenger side left Using a 8MM socket remove the two 2 bolts from the middle of the bumper right white Then using a 10MM socket...

Page 6: ...over aside 2 Using a T30 Torx remove the four 4 screws from the top edge of the grille There are two 2 on each side 3 Using a 7MM socket remove the three 3 screws from the edge of the wheel well Do th...

Page 7: ...sor Unsnap the sensor disconnect the electrical connection and set aside 3 On the backside of the bumper using a 21MM socket remove the nut on the outside of the frame Do this on both sides of the veh...

Page 8: ...ere are two 2 on each side Using a 10MM socket remove the outer fascia screw white Do this on both sides of the vehicle On the passenger side only remove the two 2 hood latch screws 3 Using a 10MM soc...

Page 9: ...hardware Do this on both sides of the vehicle Fully tighten all fasteners Note If tow hooks are not present use the supplied hardware for baseplate installation 4 Attach the permanent baseplate safety...

Page 10: ...ur team is here to assist you with any questions you may have regarding the performance of your product Simply call 402 385 3051 and you can speak with our technical service team Additionally please v...

Page 11: ...g vehicle Option 1 Option 2 Permanent Baseplate Safety Cable around crossmember or frame of the towed vehicle Quicklink Quicklink Permanent Baseplate Safety Cable around crossmember or frame of the to...

Page 12: ...incorrect or improper installation improper use modification or neglect of product failure to properly service and maintain misuse act of God accident or failure of the user to follow guidelines cont...

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