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ENGAGE RESTRAINT

1. 

Open the overhead door and visually confirm that the vehicle has 

an ICC bar and that it is aligned and in range of the restraint arm. 

The control panel light is RED and the traffic light is GREEN.

2. 

Touch the ‘Engage’ button. The arm will rotate from the home 

position to secure the ICC bar and the LCD screen will read 

“Restraint Engaging.” The traffic light will turn RED and the control 

panel light will remain RED. When the ICC bar is secured, the LCD 

screen will read “Restraint is Engaged,” followed by “Dock Leveler 

Restored” and “Ready to Raise Deck.” After the deck is deployed 

onto the truck bed, the control panel light will 

 

turn GREEN.

OPERATING INSTRUCTIONS

Only for the StrongArm

 HVR303 Vehicle Restraint

MENU DISPLAY

SCREEN

MENU DISPLAY

SCREEN

DISENGAGE RESTRAINT

1. 

After the dock leveler is safely parked, touch the ‘Release’ button to 
disengage the vehicle restraint. The control panel light will change 
to RED and the LCD screen will read “Restraint Releasing.” When 
the arm reaches the home position, the LCD screen will read “Blue 
Genius Ready” and the traffic light will turn GREEN.

NOTE:

 If the restraint arm was not properly parked, the LCD screen 

will read “Arm Blocked.” Consult the Troubleshooting section of the 
manual.

VEHICLE RESTRAINT OVERRIDE

1. Touch the ‘Engage’ button. If a vehicle’s ICC bar is absent or cannot be 

engaged, the LCD screen will read “ICC Bar Not in Range.” A visual 
inspection is now necessary to determine whether the vehicle needs to 
be realigned or if wheel chocks are necessary. The control panel light 
and traffic light are both RED.

2. 

Press the * key on the keypad. The LCD screen will read “Enter Code

 

 _ _ _.” Enter the factory set default supervisor code 247 (

NOTE:

 this 

code can be changed. Please call your Blue Giant distributor for further 
information) the LCD screen will read “Dock Leveler Restored” and 
then “Ready to Deploy Deck,” followed by “Restraint Is Bypassed.” 
Once the deck is deployed and home sensor becomes inactive, the 
control panel light will turn GREEN while flashing YELLOW. 

3. 

When work has been completed, store the dock leveler. Then touch 
the ‘Release’ button on the control panel. The control panel light will 
turn RED, warning dock staff that the vehicle is no longer accessible. 

The outside traffic light will turn GREEN, advising the truck driver that it 

is safe to depart once the wheel chocks are removed. 

MENU DISPLAY

SCREEN

THE INSIDE LIGHT WILL CHANGE TO SOLID 

GREEN WHILE FLASHING YELLOW INDICATING TO 

PROCEED WITH CAUTION AFTER THE OVERRIDE 

CODE HAS BEEN ACCEPTED AND DOCK LEVELER 

HAS BEEN DEPLOYED.

ENTER OVERRIDE CODE: * 247 (DEFAULT)

VISUALLY CHECK 

TO ENSURE NO ICC 

BAR IS PRESENT.

STOP PROCEDURE

1. 

Touching the ‘STOP’ button during operation will cut power to the 
restraint. If the arm is in mid-travel, it will lower to a hard stop via 
gravity. To exit the ‘STOP’ mode touch ‘ESC.’

038-847E

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STRONGARM™ HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS

 TOUCH CONTROL—OWNER’S MANUAL

ISSUE DATE: MAY 23, 2017 REV.6 (PART # 038-844E)

7.1  FUNCTIONAL DESCRIPTION

The vehicle restraint is used to restrain a trailer at the loading dock. When engaged, it secures a vehicle’s under ICC bar, restricting any 
forward movement caused by vehicle creep or unscheduled departure. It is electrically operated via the Blue Genius™ Touch Control 
Panel, and comes standard with an automatic lights communication package consisting of red/yellow/green control panel lights and 
exterior red/green LED traffic lights.

7.0  OPERATING INSTRUCTIONS

WARNING

Exterior red / green traffic 
lights advise the truck driver 
when it is safe to depart.

Red / yellow / green control panel lights 
keep forklift operators and warehouse 
personnel advised of safety conditions 
at the loading dock.

OUTSIDE TRAFFIC 

LIGHT

INSIDE COMMUNICATION 

LIGHTS & CONTROL PANEL

HVR303 operation placard—part # 038-847E.

Truck / Vehicle

Dock Bumper

Dock Leveler (Typical)

Vehicle 

ICC Bar

Dock Interlock

(Lip Sensor)

Dock Face

Vehicle Restraint

(Hook Released)

Do not operate this vehicle restraint unless you have been trained and 
authorized to do so, and have read and understood all of the safety 
information and instructions contained in this manual.

Do not operate this restraint until you have checked its condition. 
Report the need for repairs to your supervisor immediately and do not 
operate the unit until repairs are made.

Never try to lift or move any part of the vehicle restraint manually. 
Keep hands and feet clear of vehicle restraint pinch points.

It is the responsibility of the owner / operator of truck / vehicle to 
(whenever possible) exhaust the air from air-ride suspension systems 
prior to performing loading or unloading.
Because ICC bars differ in strength and construction, review the need 
to use wheel chocks in conjunction with the vehicle restraint.

This vehicle restraint is designed for rear impact guards (RIG) 
and rear impact protection (ICC Bar) that follow the Federal 
Motor Carrier Safety Administration guidelines (FMCSA 
section 571.223 and 571.224) + NHTSA (National Highway 

 

Traffic Safety Administration) guidelines.

Summary of Contents for STRONGARM HVR303

Page 1: ...7 REV 6 PART 038 844E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily...

Page 2: ...G THE RESTRAINT ARM 12 8 0 ENGAGING THE OVERRIDE FEATURE 13 8 1 RELEASING THE OVERRIDE FEATURE 14 9 0 MAINTENANCE 15 9 1 PLANNED MAINTENANCE PROGRAM PMP 15 9 2 OPERATOR INSPECTION 15 9 3 ROUTINE SERVI...

Page 3: ...nt with a continuing product improvement program specifications are subject to change without notice Please contact the manufacturer for latest information Some features illustrated may be optional in...

Page 4: ...and accessories concurrent with its continuing product improvements and development program Specifications operating instructions and illustrations included in this manual are subject to change witho...

Page 5: ...and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will do all routine ma...

Page 6: ...ut procedures outlined in this manual Keep hands and feet away from operating space of the restraint apparatus CRUSH HAZARD DANGER 1 Do not ground welding equipment to any electrical components 2 Do n...

Page 7: ...sonnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that onl...

Page 8: ...forklift operator traffic lights operator menu screen and keypad for coded features 6 0 CONTROL PANEL OPERATION Select Escape Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restr...

Page 9: ...urther information the LCD screen will read Dock Leveler Restored and then Ready to Deploy Deck followed by Restraint Is Bypassed Once the deck is deployed and home sensor becomes inactive the control...

Page 10: ...DE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Typical Image OUTSIDE TRAFFIC LIGHT STATUS INSIDE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Carriage raised Hook Released Leveler...

Page 11: ...ON LIGHTS CONTROL PANEL INSIDE COMMUNICATION LIGHTS CONTROL PANEL OUTSIDE TRAFFIC LIGHT STATUS MENU DISPLAY SCREEN MENU DISPLAY SCREEN Disengaged retracted with trailer ICC in contact with restraint E...

Page 12: ...COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN MENU DISPLAY SCREEN Leveler parked w dock interlock sensor Engaged with trailer ICC in contact with restraint 7 7 RELEASING THE RESTRAINT ARM Aft...

Page 13: ...inspection confirms that the ICC bar is missing or too damaged to be secured bypass Step 1 in the instructions below and go directly to Step 2 which explains how to enter the Override Code 1 During E...

Page 14: ...is deployed and the home lip sensor becomes inactive the control panel light will turn GREEN while flashing YELLOW This indicates that the vehicle restraint is not engaged 8 1 RELEASING THE OVERRIDE F...

Page 15: ...planned maintenance program by offering trained service personnel with expertise in dock leveler maintenance requirements 9 2 OPERATOR DAILY INSPECTION The vehicle restraint should always be examined...

Page 16: ...es for leaks and or damage c Check safety warning decals and replace if necessary c Verify complication free operation of the Blue Genius Control Panel c Verify complication free operation of the dock...

Page 17: ...Roller Housing with Bearing 4 3 56 010332 Y Bearing Assembly with Hardware 2 4 026 H19 Limit Switch with Connector 2 5 1005470 Roller Chain Assembly 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESC...

Page 18: ...AY 23 2017 REV 6 PART 038 844E 10 10 2 OPTIONAL SUPPORT COMPONENTS OPTIONAL SUPPORT COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 10 1005476 Gear Motor Assembly with Cable and Connector 1 11 028 206 P...

Page 19: ...ury or death WARNING P N 038 048 2 Keep Hands and Feet away from operating space of the Restraint Arm CRUSH HAZARD 038 243E CAUTION STRONGARM HVR303 038 846E 19 STRONGARM HVR303 VEHICLE RESTRAINT WITH...

Page 20: ...l Assembly English French 6 2 lb 2 81 kg BGG0H1115S Complete Control Assembly English Spanish 1 032 461 Exterior Traffic Light 1 3 lb 0 6 kg 1 038 225 E Exterior Driver Warning Sign 0 7 lb 0 32 kg F S...

Page 21: ...28 41 21 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E 12 2 MECHANICAL ASSEMBLY 56 010200 NOTE PART NO DESCRIPTION 56 010...

Page 22: ...Sq x 1 LG 18 5 011 863 Serrated Flange Hex Nut 7 16 14 19 1 013 036 External Retaining Ring ID 1 25 20 1 013 625 Spring Pin 1 4 x 1 1 2 Long 21 2 019 500 Nipple Straight Grease 1 4 ITEM QTY PART NO D...

Page 23: ...1 1 1005476 Gearmotor with Cable and Connector 2 1 2000487 Gearmotor Bracket 3 1 023 049 Chain Sprocket 4 1 1005470 Roller Chain 5 4 012 228 Lockwasher Spring 7 16 6 4 010 170 Hex Head Cap Screw M10x2...

Page 24: ...038 853EFS Warning Decal 11 1 026 615 1 Anti Static Poly Bag Wiring Diagram Enclosed Serial required for diagram 12 1 026 G402 Audible Speaker F3 1 026 237 1 Fuse 2 5A 250V Fast Acting 12 5 CONTROLS L...

Page 25: ...Y PART 56 010968 ITEM QTY PART NO DESCRIPTION 1 1 025 G020 P Junction Box 4 x 4 2 1 025 172 Terminal Blocks 0 32 x 11 3 1 025 016 Fitting SR 50 625 3 4 4 1 025 173 PG9 Cable Gland 5 1 025 176 PG9 Meta...

Page 26: ...using with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Ties sequence of restraint to dock leveler operation Loading dock safety is improved with a...

Page 27: ...foreign objects Restraint works but LED cover lights are not lit LCD display is working 1 Power source for lights is damaged Replace control board Exterior traffic lights are dim displaying incorrect...

Page 28: ...e operator can now release the vehicle restraint Blue Genius WARNING followed by Restore Restraint and then Press SEL to Continue Message repeats 1 Apparatus is blocked in range sensor s in active ran...

Page 29: ...BLE WHITE GREEN BLACK RED BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM GREEN WHITE BLACK RED DRAIN DRAIN Twist Insulate 03 04 01 02 A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUT...

Page 30: ...30 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Page 31: ...31 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Page 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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