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Blue Giant BLUE GENIUS SERIES, Installation & Owner'S Manual

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Blue Giant BLUE GENIUS SERIES Installation & Owner'S Manual Download Page 21

15.                  VERTICAL STORING DOCK LEVELER POWER PACK

VIEW SHOWN WITHOUT BRACKET

19 1/16"

484

BLUEGIANT.COM

SERIAL NO.

MODEL NO.

BLUE GIANT

PART NO.

7 3/4"

197

8 15/32"

215

12 15/16"

329

3"

76

3 3/32"

78

1 7/16"

37

VIEW "A"

MOUNTING HOLE LOCATIONS

5/8" DIA, 2 PLACES

LIP SOLENOID (Hydraulic Connection)

LIP (Hydraulic Connection)

DECK UP (Hydraulic Connection)

DECK DOWN (Hydraulic Connection)

DECK SOLENOID

RELIEF VALVE

MOTOR WIRING

LIP SOLENOID

DECK SOLENOID

TOP VIEW

SIDE LEFT 

VIEW

MOTOR END

VIEW

VIEW "A"

U-SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS™ CONTROLS

 

19

Summary of Contents for BLUE GENIUS SERIES

Page 1: ...S MANUAL FAILURE TO DO SO MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR DEATH INSTALLATION OWNER S MANUAL U SERIES VERTICAL STORING DOCK LEVELER with BLUE GENIUSTM CONTROLS U Series Vertical Storing...

Page 2: ...5 Cylinder Installation 8 8 TEST OPERATION 9 9 CONTROL STATION OPERATION 10 10 OPERATING INSTRUCTIONS 11 10 1 Functional Description 11 10 2 Stop Button Function 11 10 3 Starting Procedure 11 10 4 Dep...

Page 3: ...er and dock attendants of safe unsafe conditions Its onboard diagnostics and communications feature a user friendly multi language LCD intelligent text display and keypad with supervisory override The...

Page 4: ...ture is not subject to compensation The manufacturer reserves the right to make changes at any time to the modules components and accessories concurrent with its continuing product development program...

Page 5: ...components DO NOT attach welder as ground to leveler platform when welding on base frame assembly Attach welder ground to base frame assembly only Damage to bearings or hydraulic equipment will occur...

Page 6: ...FF position or disconnected from the energy source Blue Giant strongly recommends that only OSHA approved lockout devices be utilized The energy isolating device must bear a prominent warning tag indi...

Page 7: ...pin from the bracket on the platform 3 Move the maintenance strut from the stored position to the engaged position See diagram below 4 Insert the locking pin through the maintenance strut and lock it...

Page 8: ...O THE I O BOX ABOVE THE POWER PACK FOR THE COMMUNICATION CABLES OUTSIDE TRAFFIC LIGHTS DOOR SENSOR CABLE OPTIONAL RUN ONE 1 1 2 I D CONDUIT FROM THE CONTROL STATION POWER LINE CONNECTION TO THE DOCKS...

Page 9: ...unication cable 5 Run one 1 2 I D conduit from the control station to the dock s hydraulic power pack motor junction box 7 3 Electrical and Hydraulic Dock Installation 6 Complete the electrical hookup...

Page 10: ...ly attach the fully loaded hose to the deck cylinder s base end fitting Place the LIP hose end into an appropriate container and then touch and hold the Lip button to run the power unit until clear oi...

Page 11: ...tton then press it again The lip will resume the extended position 7 Operate the Down button The deck and the extended lip will descend to the bottom of the pit and stop at the fully below dock level...

Page 12: ...9 CONTROL STATION OPERATION CONTROL STATION TYPE Independent Vertical Dock Leveler Caution YELLOW LIGHT Proceed With Caution U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 10...

Page 13: ...that the dock attendant must hold the touch button to lower the unit Key features include high tensile steel U beam deck construction hydraulic fall safe maintenance strut and a self locking device 10...

Page 14: ...ge to Deck Lowering When the deck has fully deployed the LCD screen will read Deck Deployed www BlueGiant com Gold Series TM enius G lue B T o u c h C o n t r o l DISCONNECT POWER BEFORE OPENING READ...

Page 15: ...ANUAL BEFORE OPERATING THIS PRODUCT R 038 244E Do Not Enter Enter On Green STOP 0 ESC SEL 8 9 5 6 4 1 3 2 D O C K L E V E L E R Blue Genius 4 7 www BlueGiant com Gold Series TM enius G lue B T o u c h...

Page 16: ...er is a potential source of danger to the operator and to other personnel working near it As with all quality equipment keep the dock leveler in good operating condition by following the recommended s...

Page 17: ...Strut Lip Latch Check Weather Seals Check Ramp Rear Hinges Check Dock Seal Dock Shelter Check Dock Leveler Structure Sub Frame Shim Lubricate Rear Hinges Pins Lubricate Dock Leveler Lip Hinge Structur...

Page 18: ...LUSTRATION VERTICAL STORING DOCK 6 5 28 16 3 2 1 15 17 26 24 27 8 7 9 10 18 19 13 12 11 4 23 14 13 14 3 25 22 21 21 22 23 20 6A 6B 6C 16 18 20 U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS C...

Page 19: ...QTY PART NO DESCRIPTION 15 1 23 003336 O Cylinder Assy 16 1 23 003569 Pin 17 1 200 02704 1 Pin Cylinder 18 2 23 003568 Clevis Plate 19 4 010 048 HHCS 20 4 012 220 Regular Spring Lock Washers U S 21 2...

Page 20: ...RE REQ D 1 M O T T O B P I L R E D N I L Y C N I P 6 9 1 7 0 1 QTY 1 Part 013 010 Spring Pin Complements for Hydraulics Main Cylinder Part Description Qty Req d 23 003336 1 CYLINDER ASS Y WITH SENSOR...

Page 21: ...76 3 3 32 78 1 7 16 37 VIEW A MOUNTING HOLE LOCATIONS 5 8 DIA 2 PLACES LIP SOLENOID Hydraulic Connection LIP Hydraulic Connection DECK UP Hydraulic Connection DECK DOWN Hydraulic Connection DECK SOLE...

Page 22: ...Part Number 1 3 16 DIA SPRING PIN X 1 50 013 027 2 SERVICE STAND 23 003585 3 PIVOT PIN 23 003324 4 CYLINDER PIN 200 02704 1 5 SWIVEL LEVELING MTG 23 003570 6 PIN SERVICE STAND 23 003586 7 LOCK PIN 01...

Page 23: ...pt to run No sound is heard main power supply is present Deck does not begin to rise immediately when motor runs Deck rises in delayed action 1 Air is trapped in the deck lifting cylinder Bleed the sy...

Page 24: ...Repair as required Fill hydraulic reservoir with clean new hydraulic fluid Correct oil level is 1 2 below the bottom of the filler neck of the reservoir when the deck and lip are in their fully lower...

Page 25: ...NOTES U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 23...

Page 26: ...NOTES U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 24...

Page 27: ...NOTES U SERIES VERTICAL STORING DOCK LEVELER WITH BLUE GENIUS CONTROLS 25...

Page 28: ...Brampton ON Canada L6W 3K2 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Greensboro NC 27409 www BlueGiant com If calling within North America t 1 800 668 7078 f 1 888 378 5781 Copyright Bl...

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