WARNING
Do not operate this truck unless you have been autho-
rized and trained to do so, and have read all warnings
and instructions in Operator’s Manual and on this
truck.
Do not operate this truck until you have checked its
condition. Give special attention to tires, horn, battery,
controller, lift system (including forks or attachments,
chains, cables and limit switches), brakes, steering
mechanism, guards and safety devices.
Operate truck only from designated operating position.
Never place any part of your body into the mast struc-
ture or between the mast and the truck. Do not carry
passengers. Keep feet clear of truck and wear foot
protection.
Observe applicable traffic regulations. Yield right of
way to pedestrians. Slow down and sound horn at
cross aisles and wherever vision is obstructed.
Start, stop, travel, steer and brake smoothly. Slow
down for turns and on uneven or slippery surfaces that
could cause truck to slide or overturn. Use special
care when traveling without load as the risk of overturn
may be greater.
Travel with lifting mechanism as low as possible.
Always look in direction of travel. Keep a clear view,
and when load interferes with visibility, travel with load
trailing.
Use special care when operating on ramps travel
slowly, and do not angle or turn. Travel with load
downhill.
Do not overload truck. Check nameplate for capacity
and load center information.
When using forks, space forks as far apart as load will
permit. Before lifting, be sure load is centered, forks
are completely under load, and load is as far back as
possible against load backrest.
Do not handle unstable or loosely stacked loads. Use
special care when handling long, high or wide loads, to
avoid losing the load, striking bystanders, or tipping
the truck.
Do not handle loads which are higher than the load
backrest or load backrest extension unless load is
secured so that no part of it could fall backward.
Elevate forks or other lifting mechanism only to pick up
or stack a load. Watch out for obstructions, especially
overhead.
Do not lift personnel except on a securely attached
specially designed work platform. USE EXTREME
CARE WHEN LIFTING PERSONNEL. Make sure
mast is vertical, place truck controls in neutral and
apply brakes. Lift and lower smoothly. Remain in oper-
ating position or immediate vicinity as long as person-
nel are on the work platform. Never transport
personnel on forks or work platform.
Do not allow anyone to stand or pass under load or lift-
ing mechanism.
When leaving truck, neutralize travel control, fully
lower lifting mechanism and set brake. When leaving
truck unattended, also shut off power.
2
Summary of Contents for BGL-33
Page 9: ...Figure 2 2 Sample of Operator Check List R6479 9...
Page 12: ...NOTES 12...
Page 18: ...NOTES 18...
Page 38: ...NOTES 38...
Page 44: ...NOTES 44...
Page 46: ...Figure 6 1 Drive Assembly R7220 46...
Page 48: ...Figure 7 1 Drive Assembly R7220 48...
Page 49: ...Figure 7 2 Load Wheels R7223 49...
Page 50: ...NOTES 50...
Page 52: ...Figure 8 2 Elevation System Telescopic R7224 52...
Page 54: ...Figure 8 3 Mast Three Stage Mast R7225 54...
Page 56: ...NOTES 56...
Page 58: ...Figure 9 1 Hydraulic System R7228 58...
Page 60: ...Figure 9 3 Elevation System Telescopic R7224 60...
Page 66: ...Figure 9 8 Secondary Lift Cylinder Three Stage Mast R7234 66...
Page 69: ...Figure 9 10 Tilt Cylinder R7236 69...
Page 70: ...NOTES 70...
Page 72: ...Figure 10 1 Electrical System R6478 R7237 72...
Page 73: ...Figure 10 2 Electrical Panel R6478 R7238 73...
Page 75: ...Figure 10 3 Transmission Motor Brake Assembly R6879 75...
Page 76: ...NOTES 76...
Page 77: ...SECTION 11 OPTIONAL EQUIPMENT 77...
Page 78: ...NOTES 78...
Page 80: ...Figure 12 1 Control Arm R7217 80...
Page 82: ...Figure 12 1 Control Arm Continued R7217 82...
Page 84: ...Figure 12 2 Control Head R7218 84...
Page 86: ...Figure 12 3 Drive System R7219 86...
Page 88: ...Figure 12 4 Drive Assembly R7220 88...
Page 90: ...Figure 12 5 Compartment R7221 90...
Page 92: ...Figure 12 6 Frame R7222 92...
Page 94: ...Figure 12 6 Frame Continued R7222 94...
Page 96: ...Figure 12 7 Load Wheels R7223 96...
Page 98: ...Figure 12 8 Elevation System Telescopic R7224 98...
Page 100: ...Figure 12 8 Elevation System Telescopic Continued R7224 100...
Page 102: ...Figure 12 9 Elevation System Three Stage Mast R7225 102...
Page 104: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 104...
Page 106: ...Figure 12 9 Elevation System Three Stage Mast Continued R7225 106...
Page 108: ...Figure 12 10 Lift Carriage Telescopic R7226 108...
Page 110: ...Figure 12 11 Lift Carriage Three Stage Mast R7227 110...
Page 112: ...Figure 12 12 Chain Assembly R6818 112...
Page 114: ...Figure 12 13 Hydraulic System R7228 114...
Page 116: ...Figure 12 14 Tilt System R7235 116...
Page 118: ...Figure 12 15 Lift System Telescopic R7230 118...
Page 120: ...Figure 12 16 Lift System Three Stage Mast R7231 120...
Page 122: ...Figure 12 17 Lift Cylinder Telescopic R7232 122...
Page 124: ...Figure 12 18 Free Lift Cylinder Three Stage Mast R7233 124...
Page 126: ...Figure 12 19 Secondary Lift Cylinder Three Stage Mast R7234 126...
Page 128: ...Figure 12 20 Tilt Cylinder R7236 128...
Page 130: ...Figure 12 21 Pump and Motor R7229 130...
Page 132: ...Figure 12 22 Electrical System R7237 132...
Page 134: ...Figure 12 23 Electrical Panel R7238 134...
Page 136: ...Figure 12 24 Battery Assembly Optional R7001A 136...
Page 138: ...Figure 12 25 Wire Harness R7240 138...