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Power Rake Operation and Maintenance Manual

QUALITY / DEPENDABILITY / INTEGRITY

Summary of Contents for POWER RAKE

Page 1: ......

Page 2: ...achine rated capacity WARRANTY CLAIM To submit a warranty claim a return authorization from BLUE DIAMOND ATTACHMENTS must be obtained The failed part may then be returned Tampering with the failed par...

Page 3: ...19 Entering The Operator s Position 19 Leaving The Operator s Position 19 Connecting Attachment To The Machine 19 Connecting Hydraulic Hoses 20 Disconnecting Hydraulic Hoses 20 Disconnecting Attachmen...

Page 4: ...3 Chain Removal 33 Rotor 34 Rotor Removal Installation 34 Rotor Teeth Replaceable 35 Rotor Teeth Fixed 35 Cleaning the Attachment 36 Troubleshooting 37 Parts 39 Hydraulic System 41 Power Rake 42 Decal...

Page 5: ...Introduction 5 Power Rake Operation and Maintenance Manual Introduction Owner Information 7 Attachment Identification 8...

Page 6: ...6 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 7: ...ccuracy of this publication Blue Diamond makes no warranty or guarantee of any kind written or expressed implied or otherwise with regard to the information contained within this manual Blue Diamond a...

Page 8: ...tion and Maintenance Manual Introduction Attachment Identification HYDRAULIC MOTOR GAUGE WHEEL MATERIAL BAR CHAIN CASE OPTIONAL SKID PLATE MANUAL STORAGE ROTOR TEETH MATERIAL BAR RUBBER SHIELD ATTACHM...

Page 9: ...Safety 9 Power Rake Operation and Maintenance Manual Safety Safety Information 11...

Page 10: ...10 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 11: ...safe practices IMPORTANT The signal word IMPORTANT identifies procedures which must be followed to avoid damage to the machine Safe Operation Needs A Qualified Operator WARNING AVOID SERIOUS INJURY OR...

Page 12: ...in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment Affect or void warranty too DO NOT make any adjustments or repairs on the equipmen...

Page 13: ...nents can cause a fire Transporting Safety Comply with state and local laws governing highway safety and movement of machinery on public roads Check local laws for all highway lighting and marking req...

Page 14: ...14 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 15: ...Operation 15 Power Rake Operation and Maintenance Manual Operation General Information 17 Attachment Inspection 18 Attachment Installation 19 Operating The Attachment 22...

Page 16: ...16 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 17: ...n the Maintenance Section See Service Schedule on page 27 Check the power rake mounting frame for damage or cracks Check that all shields and guards are in place Check for loose bolts and tighten them...

Page 18: ...teeth for wear or damage Check all bolts for tightness Inspect the power rake frame for cracks bends or damage Check for debris build up between rotor and frame Remove any debris build up Monthly Ins...

Page 19: ...it for all moving parts to stop SEE MACHINE S OPERATOR S MANUAL FOR ADDITIONAL INFORMATION Park the machine attachment on a flat level surface Place all controls in neutral engage the park brake stop...

Page 20: ...nt to come off SEE MACHINE S OPERATOR S MANUAL FOR ADDITIONAL INFORMATION Engage attachment locking levers wedges See the machine s Operator s Manual for detailed information Connecting Hydraulic Hose...

Page 21: ...nd Leave the operator s position See Leaving The Operator s Position on page 19 Disconnect attachment hydraulic hoses from the machine Disengage locking pins wedges See the machine s Operator s Manual...

Page 22: ...ation Tilling Mode Removing the side shields converts the power rake into tilling mode Removing the side shield and opening up the material bar hold back rubber shield will allow for material flow whe...

Page 23: ...rd travel NOTE DO NOT SLAM INTO THE GROUND Damage may occur to the power rake and machine NOTE Recommended ground speed is between 2 to 6 mph 3 to 9 kph In severe duty applications reduce ground speed...

Page 24: ...24 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 25: ...Rake Operation and Maintenance Manual Maintenance Service Schedule 27 Lubrication 28 Material Bar 30 Side Shields and Skid Plates 32 Gauge Wheels 32 Drive Chain 33 Rotor 34 Cleaning the Attachment 36...

Page 26: ...26 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 27: ...or Teeth wear damage and loosening All Hardware Power Rake Frame Weekly Maintenance or every 40 hours Wheel Axles Gauge Wheel Spindles Rotor Bearings Angle Pivot Points Rotor Teeth wear damage and loo...

Page 28: ...IMPORTANT Fluid such as hydraulic fluid coolants grease etc must be disposed of in an environmentally safe manner Some regulations require that certain spills and leaks on the ground must be cleaned i...

Page 29: ...on and 250 hours thereafter Figure 7 NOTE To check the chain case oil park the power rake on a smooth level surface Remove the bolt Item 1 Figure 7 If no oil present fill the chain case with 80 90W oi...

Page 30: ...aterial bar down will hold back material like rocks and debris NOTE When adjusting the material bar make sure the material bar is level NOTE A normal setting is a 1 25 mm gap between the rotor teeth a...

Page 31: ...material bar See material bar removal on page 30 Remove the nuts and bolts Item 1 Figure 10 Remove the rubber shield Item 2 and the rubber shield mounting strip Item 3 Figure 10 Align the rubber shiel...

Page 32: ...ts nuts and tighten Gauge Wheels Gauge Wheel Adjustment WARNING AVOID SERIOUS INJURY OR DEATH Securely block up the attachment before working underneath Figure 13 Remove the retaining pin Item 1 and l...

Page 33: ...f the chain becomes excessively loose it may be necessary to remove one link two pitches If unable to reassemble add an offset link to lengthen the chain Chain Removal Figure 15 NOTE Chain replacement...

Page 34: ...Remove the drive chain See drive chain on page 33 6 Remove the chain master link and remove the chain 7 Loosen the two set screws on the sprocket and remove the sprocket and key WARNING AVOID SERIOUS...

Page 35: ...the tooth counterclockwise and remove Install the new tooth by turning clockwise until fully installed into the holder tighten the jam nut Rotor Teeth Fixed Figure 19 The fixed tooth rotor Item 1 Figu...

Page 36: ...the machine Disconnect attachment hydraulic hoses WARNING AVOID SERIOUS INJURY OR DEATH Securely block up the attachment before working underneath WARNING Rotor Wrapping Debris such as rope wire root...

Page 37: ...r Hydraulics not engaged Engage hydraulics Low Pressure at Startup Rotor Turning Slow Hydraulic couplers are reversed Reverse male and female Check for correct pressure Faulty relief valve on power ra...

Page 38: ...rial bar Material bar rubber is worn Replace material bar rubber Rocks Are Flowing Out From Front Shields Over capacity Install optional skid plate Reduce travel speed Reduce engine speed Side Shield...

Page 39: ...Parts 39 Power Rake Operation and Maintenance Manual Parts Hydraulic System 41 Power Rake 42 Decal Identification And Location 44...

Page 40: ...40 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 41: ...N PART QTY 1 Hydraulic Motor V Tec 6000 232600 1 2 Hose Adapter N A 2 Manual Hose Kit 132065 1 3 Angle Hose Kit motor to valve N A 1 4 Angle Hose Kit valve to host machine N A 1 5 Angle Hose Kit valve...

Page 42: ...42 Power Rake Operation and Maintenance Manual Parts Power Rake 9 11 12 15 10 4 2 2 3 5 7 13 14...

Page 43: ...e 232020 1 6 Sprocket Drive 80 Single 14 Teeth 1 1 2 Bore not shown 232025 1 7 Rotor Bearing Chain Case R Bolt 1 1 2 Eccentric Collar Bearing 232035 1 8 Bearing Insert only not shown 232040 1 9 Side S...

Page 44: ...44 Power Rake Operation and Maintenance Manual Parts Decal Identification And Location 5 8 9 8 10 3 6 1 2 7 7 1 6 4...

Page 45: ...Parts ITEM DESCRIPTION PART QTY 1 DANGER DEC704 2 2 DANGER DEC702 1 3 DANGER DEC701 1 4 DANGER DEC208 1 5 WARNING DEC905 1 6 WARNING DEC903 2 7 WARNING DEC901 2 8 WARNING DEC902 1 9 CAUTION DEC802 1...

Page 46: ...46 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 47: ...Specifications 47 Power Rake Operation and Maintenance Manual Specifications Attachment Specifications 49 Torque Specifications 50...

Page 48: ...48 Power Rake Operation and Maintenance Manual QUALITY DEPENDABILITY INTEGRITY...

Page 49: ...18mm 44 in 1118 mm Overall Width 81 25 in 2064 mm 93 25 in 2369 mm 105 25 in 2673 mm Raking Width 72 in 1829 mm 84in 2134 mm 96 in 2438 mm Full Angle Raking Width 67 66 in 1719 mm 78 93in 2005 mm 90 2...

Page 50: ...ft lb 47 N m 42 ft lb 57 N m 54 ft lb 73 N m 59 ft lb 80 N m 77 ft lb 104 N m 30 ft lb 41 N m 42 ft lb 57 N m 1 2 42 ft lb 57 N m 54 ft lb 73 N m 64 ft lb 87 N m 83 ft lb 113 N m 91 ft lb 123 N m 117...

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