Blizzard POWER PLOW 810-1 Installation Instructions & Owner'S Manual Download

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Model 810-1 POWER PLOW

™

Snowplow

Installation Instructions & Owner's Manual

May 1, 2021

Lit. No. 68251, Rev. 09

This manual supersedes all editions with an earlier date.

CAUTION

Read this document before operating or
servicing snowplow.

CAUTION

Read this document before installing the
snowplow.

CAUTION

See your BLIZZARD

sales outlet/website for

speci

c vehicle application recommendations

before installation. The Power Match selection
system has speci

c vehicle and snowplow

requirements.

A DIVISION OF DOUGLAS DYNAMICS, LLC

Summary of Contents for POWER PLOW 810-1

Page 1: ...te CAUTION Read this document before operating or servicing snowplow CAUTION Read this document before installing the snowplow CAUTION See your BLIZZARD sales outlet website for specific vehicle appli...

Page 2: ...des safety operation and maintenance information for your new BLIZZARD snowplow To keep your snowplow in good condition read and understand this manual and follow its recommendations Failure to do so...

Page 3: ...20 Electrical Installation Snowplow Side 21 Electrical Schematics Snowplow Side 22 Electrical Installation Vehicle Side 24 Electrical Schematics Vehicle Side 26 TABLE OF CONTENTS POWER HITCH SYSTEM IN...

Page 4: ...arm will engage back of pushbeam and pull plow into pushbeam receiver mount points on vehicle Insert both hitch pins and secure each with hair pin cotter Lower POWER HITCH arm to relieve tension on A...

Page 5: ...lt in serious personal injury CAUTION See your BLIZZARD outlet for application recommendations CAUTION Plowing speed should not exceed 10 mph 16 km h CAUTION Transport speed should not exceed 45 mph 7...

Page 6: ...obile communication equipment such as cell phones text messaging devices pagers or two way radios VENTILATION BATTERY SAFETY NOISE Airborne noise emission during use is below 70 dB A for the snowplow...

Page 7: ...s Available capacity decreases as the vehicle is loaded with cargo or other truck equipment or snowplow accessories are installed If there is uncertainty as to whether available capacity exists the ac...

Page 8: ...ation large parking lots widening roadways C BUCKET BLADE Position 9 3 or 9 10 Blade Width Primary position for transporting snow For use in initial clearing with decent visibility transporting large...

Page 9: ...wood framing and polyethylene material should be removed from the pallet for easy access to the snowplow 3 Due to the odd shaped components and size of several assembly parts various cable ties and c...

Page 10: ...ft lb 9 16 12 16 400 115 ft lb 154 ft lb 5 8 11 14 500 113 ft lb 151 ft lb 5 8 11 20 300 159 ft lb 211 ft lb 3 4 10 21 300 200 ft lb 266 ft lb 3 4 10 30 100 282 ft lb 376 ft lb 7 8 9 29 435 321 ft lb...

Page 11: ...of seal and reduction of flow N A 03 8 9 2 04 11 12 2 05 14 15 1 1 2 06 18 20 1 1 2 09 36 39 1 1 2 10 57 63 1 1 4 12 79 88 1 14 94 103 1 16 108 113 1 20 127 133 1 24 158 167 1 32 245 258 O Ring Boss...

Page 12: ...per torque chart NOTE Review the label on each hose for the appropriate part number 3 Position the pivot beam and A frame near the mount locations at the rear of the blade Place the right and left gr...

Page 13: ...he pivot beam Review the diagrams below and to the right To pivot the kickstand pull the spring loaded leg out and rotate it until the pin locks into place Adjust the foot on the stand arm so that the...

Page 14: ...angle on the hose to the hydraulic adapter on the cylinder The male connector adapter receives a 3 8 x 15 hydraulic hose B60274 Connect the 45 end of the hose to the hydraulic adapter on the cylinder...

Page 15: ...h plates and the A frame NOTE The A frame latch located at the rear center of the A frame should be raised up to insert the draw latch mount pin Pull the A frame latch pin out and rotate the latch cou...

Page 16: ...frame angle and to their respective manifold ports NOTE The hoses that operate the retract functions rod of the cylinders are closest to the base of each cylinder The hoses that operate the extend fu...

Page 17: ...n pass between the third and fourth coils on the spring 15 Install the blade guides at each end of the moldboard Insert the cap screw through the holes at the top of the wing reinforcement rib Tighten...

Page 18: ...ICAL SCHEMATIC S6 S8 S4 S3 S2 S1 S9 S10 S5 10 9 7 8 CV4 50 PSI 50 PSI CV3 50 PSI CV2 50 PSI CV1 RV4 RV3 RV2 RV1 S1 S2 S9 S10 RIGHT SLIDE BOX LEFT SLIDE BOX TGP X LIFT CYL 4 LOWER 3 RAISE S5 FC RIGHT A...

Page 19: ...der Base 4 Lower Lift Cylinder Rod 7 Driver Side Slide Box Retract 8 Driver Side Slide Box Extend 9 Passenger Side Slide Box Extend 10 Passenger Side Slide Box Retract RELIEF CHECK VALVES Valve Functi...

Page 20: ...IRE COLOR BLUE PIN NUMBER STRIPE COLOR WHITE WIRE COLOR RED PIN NUMBER EXAMPLE 7 6 15 STRIPE COLOR BLACK WIRE COLOR PINK PIN NUMBER STRIPE COLOR WHITE WIRE COLOR BLUE PIN NUMBER EXAMPLE BLIZZARD HARNE...

Page 21: ...ut and tighten until the switch is firmly in place Attach the connector on the snowplow harness to the switch NOTE Use caution when connecting Switches can break if this is done forcefully 4 Attach th...

Page 22: ...G ORG BLK ORG RED ORG WHT WHT ORG TOP 3 7 1 4 5 8 2 6 1 BRN 2 BRN 3 ORG RED 4 WHITE 5 PNK BLK 6 PNK BLK D C B A E C WHT A ORG BLK B ORG WHT D ORG RED E LT GRN G F H J K F BLU WHT ORG RED ORG WHT ORG B...

Page 23: ...ORG WHT WHT WHT WHT ORG RED ORG RED BLK RED WHT BLU WHT BLU BLU BLK WHT C RED BLK RED WHT K J BLU WHT ORG RED BLU BLU BLK G H F LT GRN D E ORG WHT ORG BLK B A PINK BLK ORG RED ORG RED PINK BLK 6 LT GR...

Page 24: ...rovided on the solenoid NOTE Do not fasten the harness to areas that come in contact with moving engine parts or become extremely hot The harness could become tangled and or melt causing electrical fa...

Page 25: ...r of the cab Connect the power wire with 15A fuse to a switched power source with a minimum of 15A NOTE The red power wire MUST be fused and switched ON and OFF with ignition Secure all loose wires un...

Page 26: ...8 4 3 WHT LIFT BLU WHT LEFT SLIDE BOX EXTEND BLK GROUND BLU BLK LEFT SLIDE BOX RETRACT ORG FLOAT RED SWITCHED 12 VOLT DC 10 7 11 8 12 9 4 1 5 2 6 3 RED 1 RED WHT RIGHT SLIDE BOX EXTEND B A BLK 10 6 7...

Page 27: ...D BLK 1 2 BRN RED WHT RED BLK BLU WHT 4 5 BLK 11 ORG BLU BLK BLU LT GRN WHT 9 7 8 10 PNK BLK 15 LT GRN BLU WHT RED WHT RED BLK BLU BLU BLK ORG WHT PNK BLK BLK GRN YEL RELAY LIGHTING HARNESS B A BLK 7...

Page 28: ...CONNECTOR USED IN INSTALLATION OTHER WIRE GRAY WIRE 87 87a 87a 30 87 85 301 87a1 B1 301 861 30 85 861 871 871 87a1 851 86 86 87 YEL BLK 86 BLK WHT 30 YEL 85 GRN YEL 87a1 YEL RED 871 LT GRN BLK 861 BL...

Page 29: ...RY F HIGH BEAM YEL BLK A COMMON WHT E LOW BEAM LT GRN BLK PNK LT GRN RED GRN YEL BLK WHT YEL RED YEL YEL BLK LT GRN LT GRN BLK A LT GRN RED LOW BEAM GRY B GROUND BLK C RIGHT TURN PNK D PARK RUN GRY F...

Page 30: ...POWER HITCH arm to relieve tension on A frame latch Raise A frame latch and lock into position with lock pin Raise plow Raise kickstand until kickstand pin seats into upper hole on pivot beam Push an...

Page 31: ...ction of the arm moves the snowplow toward the vehicle and into position for proper attachment 3 Align the POWER HITCH arm on the A frame below the pushbeam with the receiver plates in line with the r...

Page 32: ...and held there for an additional 5 second after the blade contacts the ground The LED FLOAT light will come ON when the snowplow is in FLOAT mode Initiate the passenger side wing by pushing and holdin...

Page 33: ...as specified in the Power Match selection system e Check the functioning of any automatic vehicle leveling systems and specific manufacturer s instructions pertaining to vehicle preparation for headl...

Page 34: ...ectrical plugs and connections with dielectric grease Clean and install all dust caps prior to storing X X Lubricate all pins and bushings inner slide box and A frame latch with NLGI Grade 2 multipurp...

Page 35: ...Cylinders 2 Stroke 10 Ram Diameter 1 3 4 Bore Diameter 2 Raise Lower Cylinders 1 Stroke 4 5 8 Ram Diameter 1 1 4 Bore Diameter 3 Slide Box Cylinders 2 Stroke 13 15 16 Ram Diameter 1 Bore Diameter 1 1...

Page 36: ...l in the pump reservoir is low Fluid is leaking Add fluid to within 3 4 from the top of the tank Check for leaks around the pump manifold and cylinders System pressure may be set too low Increasing th...

Page 37: ...de slide box retract and extend and S9 and S10 driver side slide box retract and extend are grounded connected properly and receiving power If no power is available diagnose the harness Review the har...

Page 38: ...1 Label Logo POWER PLOW Center 4 44812 1 Label Attach Detach POWER HITCH 5 B61292 1 1 2 Moldboard Cutting Edge 6 90238 7 1 2 13 x 1 3 4 Carriage Bolt G8 7 91335 7 1 2 13 Hex locknut Topring GB 8 90572...

Page 39: ...2 2 1 2 13 x 5 3 4 Carriage Bolt G8 28 B51048 1 Wing Cutting Edge DS 29 B61049 1 Plow Guide Assembly set of 2 30 68494 4 5 16 18 x 1 Hex Cap Screw G5 31 91332 4 5 16 18 Hex Locknut 32 40739 1 Wing DS...

Page 40: ...1 1 1 8 OD x 53 64 ID x 2 Compression Spring 10 B41037 1 3 8 x 1 1 8 OD x 35 64 Stepped Bushing 11 B50069 2 3 4 x 3 Clevis Pin 12 95739 4 3 4 x 5 Clevis Pin 13 B61330 1 1 8 x 9 Hex Cap Screw G8 14 B6...

Page 41: ...OD Standard Split Ring 37 B61000 1 0 94 OAL x 0 36 OD x 029 Wire Compression Spring SS 38 B40079 1 3 8 x 1 3 4 A Frame Latch Pin SS 39 90671 2 5 16 18 x 3 4 Hex Cap Screw G8 40 B61412 2 5 16 Hardened...

Page 42: ...45 25 16 21 24 28 26 27 32 29 33 34 30 35 36 37 38 31 29 24 20 19 43 41 40 39 22 23 18 42 28 2 Item Part Qty Description 1 B60402 1 Hydraulic Pump Assembly incl items 1 2 4 14 2 B60433 1 Reservoir 3 B...

Page 43: ...icone 18 ga Orange ns B62116 1 Cavity Plug Silicone 18 16 ga White ns B62097 9 Male Terminal 18 16 ga ns B62118 1 3 8 ID End Ring Terminal Copper 6 ga 28 B60278 2 Relief Valve 1700 psi 29 B60279 2 Rel...

Page 44: ...c Connector Female Plastic ns B62093 10 Female Terminal 18 16 ga ns B61439 2 Cable Tie 15 ns B62167 1 Diode Loop Harness 3A B62215 1 Vehicle Harness Assembly incl items 3 4 B61439 B62124 B62212 B62035...

Page 45: ...Light Tower 13A B62109 1 Rocker Switch Joystick Control Station Assembly incl items 13 23 B61036 B62183 B62184 13 B61296 1 Control Station Housing 14 B62065 1 Rocker Switch SPST OFF None ON 15A 250V A...

Page 46: ...The deflector is shipped with a POWER PLOW vinyl label and complete mounting hardware 3 The emergency parts kit includes the most common replacement parts angle cylinder hose lift cylinder hose hitch...

Page 47: ...ifold attaches right up to the existing manifold and pump bracket without any modifications needed Provides up to 30 gal min input 4000 psi max from the vehicle pump and 2 3 gal min output 2500 psi ma...

Page 48: ...ACCESSORIES KITS 10 Ballast additional weight is an important part of qualifying vehicles for snowplow eligibility Rear ballast must be used when necessary to remain in compliance with axle ratings an...

Page 49: ...Kit ns B60133 1 Hydraulic Pressure Test Gauge Kit with Hose and Quick Disconnect Kits ns B61352 1 POWER PLOW Hardware Kit Model 810 ns B60275 1 Hydraulic Adapter Kit incl B60005 3 B60006 6 B60007 11 B...

Page 50: ...Lit No 68251 Rev 09 50 May 1 2021 NOTES...

Page 51: ...Lit No 68251 Rev 09 51 May 1 2021 NOTES...

Page 52: ...ce to illustrations or specifications used Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow This product...

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