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Lit. No. 43573/43583/43593, Rev. 02 

January 15, 2017

SAFETY

PERSONAL SAFETY

•  Remove ignition key and put the vehicle in park or 

in gear to prevent others from starting the vehicle 

during installation or service.

• 

Wear only snug-fitting clothing while working on 

your vehicle or spreader.

•  Do not wear jewelry or a necktie, and secure long 

hair.

•  Wear safety goggles to protect your eyes from 

battery acid, gasoline, dirt, and dust.

•  Avoid touching hot surfaces such as the engine, 

radiator, hoses, and exhaust pipes.

• 

Always have a fire extinguisher rated BC handy, 

for flammable liquids and electrical fires.

FIRE AND EXPLOSION

Be careful when using gasoline. Do not use gasoline 

to clean parts. Store only in approved containers away 

from sources of heat or flame.

CELL PHONES

A driver's first responsibility is the safe operation of 

the vehicle. The most important thing you can do 

to prevent a crash is to avoid distractions and pay 

attention to the road. Wait until it is safe to operate 

Mobile Communication Equipment such as cell phones, 

text messaging devices, pagers or two-way radios.

 WARNING

Gasoline is highly flammable and gasoline 

vapor is explosive. Never smoke while 

working on vehicle. Keep all open flames 

away from gasoline tank and lines. Wipe up 

any spilled gasoline immediately.

VENTILATION

BATTERY SAFETY

NOISE

Airborne noise emission during use is below 70 dB(A) 

for the spreader operator.

VIBRATION

Operating spreader vibration does not exceed 2.5 m/s

2

 

to the hand-arm or 0.5 m/s

2

 to the whole body.

 CAUTION

Batteries normally produce explosive gases 

which can cause personal injury. Therefore, 

do not allow flames, sparks, or lit tobacco 

to come near the battery. When charging or 

working near a battery, always cover your 

face and protect your eyes, and also provide 

ventilation.

•  Batteries contain sulfuric acid, which burns 

skin, eyes, and clothing.

•  Disconnect the battery before removing or 

replacing any electrical components.

 WARNING

Vehicle exhaust contains lethal fumes. 

Breathing these fumes, even in low 

concentrations, can cause death. Never 

operate a vehicle in an enclosed area without 

venting exhaust to the outside.

Summary of Contents for ICE CHASER 78903

Page 1: ...ions These Installation Instructions are for BLIZZARD ICE CHASER LP hopper spreaders with serial numbers 0000 and higher Blizzard PO Box 245038 Milwaukee WI 53224 9538 www blizzardplows com A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing or operating the spreader ...

Page 2: ......

Page 3: ... may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious personal injury ROTATING PARTS AND FLYING OB JECTS CAN CAUSE INJURY OR DEATH Keep hands arms feet and loose clothing away Shut off power ans stop engine before servicing Read owners manual before operating Keep bystanders at least 60 ft away D...

Page 4: ...N SPREADER DOWN WITH APPROVED RATCHET STRAPS AND BOLT KIT REAR FRAME LOCATOR BARS MUST BE IN PLACE BEFORE OPERATING VEHICLE DANGER D6547 ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH Keep arms hands and loose clothing away from auger Shut off control and unplug spreader before servicing D6335 SAFETY ...

Page 5: ...veral blade style automotive fuses If a problem should occur and fuse replacement is necessary the replacement fuse must be of the same type and amperage rating as the original Installing a fuse with a higher rating can damage the system and could start a fire Fuse Replacement including fuse ratings and locations is located in the Maintenance section of the Owner s Manual WARNING Overloading could...

Page 6: ...safe to operate Mobile Communication Equipment such as cell phones text messaging devices pagers or two way radios WARNING Gasoline is highly flammable and gasoline vapor is explosive Never smoke while working on vehicle Keep all open flames away from gasoline tank and lines Wipe up any spilled gasoline immediately VENTILATION BATTERY SAFETY NOISE Airborne noise emission during use is below 70 dB ...

Page 7: ... 19 5 38 5 67 107 7 7 613 778 1139 1545 450 428 562 796 1117 M33 x 3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque values apply to fasteners except those noted in the instructions Torque ft lb Grade 5 Grade 8 Size Size Torque ft lb Class 8 8 Class ...

Page 8: ...e material to the calculated height Reweigh the vehicle with occupants and verify the GVW Front Gross Axle Weight and Rear Gross Axle Weight are less than the vehicle s ratings 9 Repeat Steps 6 8 for each type of material This Owner s Manual covers vehicles that have been recommended for carrying the hopper spreader Please see your local dealer for proper vehicle applications CERTIFICATION MATERIA...

Page 9: ...hicle Then slide spreader back approximately 1 to allow proper clearance 7 Install stop bars using supplied hole patterns see illustration below To achieve the best position you may need to drill additional holes in the bracket in order to properly position the spreader If there are interferences relocate the holes making sure there are at least two forward and two rearward of the front to back ce...

Page 10: ... if not handled properly Contact vehicle manufacturer for recommended attachment practices 10 Install and tighten all four cap screws 11 Install the four ratchet straps as shown below NOTE It is important for safety that this strapping method be used as the standard mounting procedure 12 Connect the spreader power cord to vehicle main power plug mounted at the rear of the vehicle refer to installa...

Page 11: ...eering wheel is a good location to place the hole 5 Connect power leads to the battery Red POSITIVE Black NEGATIVE Always connect to the primary battery if using a dual battery system Secure loose loom to any other large or medium vehicle harness with medium duty cable ties to secure wiring harness NOTE If adding an inline fuse use a 60 amp slow blow time delay or a 60 amp relay Vehicle Control Ha...

Page 12: ...ength Any modifications will void warranty All external connections must have dielectric grease Read lead labels before attaching to power source or ground No other devices may be spliced into wiring harness Any repairs to wiring harness must be done with heat shrink butt connectors If inline fuse is installed use a 60 amp maxi fuse or circuit breaker HARNESS DUST COVER Install the dust cover as s...

Page 13: ...3583 43593 Rev 02 13 January 15 2017 HARNESS WIRING DIAGRAM 1 4 x 1 2 Cap Screw Control Power Cable Spreader Control Control Mounting Bracket Vehicle Harness Connector Adapter Dust Cover Power Cable Spreader Harness ...

Page 14: ...uger Mold Cap Blue 12 GA Vibrator Orange 10 GA Vibrator Spinner 10 GA White Auger 10 GA Red Vibrator 12 GA Orange Spinner 10 GA Black Hot Circuit Grd Circuit Auger 10 GA Green Vibrator 12 GA Blue Vehicle Harness Control Power Cable 3 8 Terminal w Heat Shrink Black Red 124 Tubing Front View Red to Positive Black to Negative HARNESS DIAGRAM ...

Page 15: ...nner Positive Vibrator Negative Auger Negative Spinner Negative Spinner Positive Auger Positive Vibrator Positive Male Female Vibrator Plug Black Red Load View Auger Red Positive Auger Black Negative Spinner Black Negative Vibrator Black Negative Spinner Red Positive Vibrator Red Positive Red Positive Black Negative HARNESS DIAGRAM ...

Page 16: ...Lit No 43573 43583 43593 Rev 02 16 January 15 2017 Spinner Main Input Auger and Vibrator not supplied on drawing ELECTRICAL ROUTING ...

Page 17: ...FINAL CHECKLIST Verify dielectric grease is applied to all electrical connections Verify wire harnesses and battery cables are properly secured away from hot or moving parts Verify vehicle battery cable has sufficient ground clearance when spreader is removed from truck ...

Page 18: ...ufacturer may require or recommend optional equipment for spreaders Do not exceed vehicle ratings with a spreader Blizzard offers a limited warranty for all spreaders and accessories See separately printed page for this important information The following are registered or unregistered trademarks of Douglas Dynamics LLC BLIZZARD ICE CHASER LP Printed in U S A Blizzard PO Box 245038 Milwaukee WI 53...

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