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102619  03/13

Operating Instruction

Trouble shooting

The switching frequency of the motor 

is too high.

Potential reasons

Actions

The compressed-air reservoir is too small.

•  Use a larger compressed-air reservoir.

The pressure switch has been set wrongly.

•  Check the pressure switching points.

Too much condensation water in the com-

pressed-air reservoir / compressed-air ductwork 

system.

•  Drain the condensation water (cf. chapter 

5.4). 

•  As a preventive measure, fit an automatic 

condensation water drain system (BLITZ 

accessories).

Low delivery – the setpoint pressure is 

not made.

Potential reasons

Actions

Valves are defective.

•  Check the valves, and replace, if and when 

necessary.

The suction filter is soiled.

•  Clean the filter cartridge and replace, if and 

when necessary.

Pipes and fittings are leaking.

•  Tighten the screws and fittings.

•  Replace the seals.

The cylinder head seal is leaking.

•  Tighten the cylinder head screws.

•  Replace the cylinder head seal.

The piston, piston rings, and the cylinder are 

worn.

•  Check the components.

•  Replace the worn parts.

The pressure switch has been set wrongly.

•  Check the pressure switching points.

The air demand is higher than the delivery volu-

me of the compressor.

•  Check the air demand.

•  Expand the compressed air supply.

The compressor turns too hot.

Potential reasons

Actions

Ambient temperature is too high.

•  Improve the room ventilation.

•  Select a cooler location.

The cooling air volume is not available or too 

low.

•  The space between fan and wall is to small 

(cf. chapter 3.1 “Mounting conditions”).

•  Check the fan cowl opening for soiling, and 

clean, if and when necessary.

Wrong rotating direction of the fan.

•  Check the rotating direction of the fan(cf. 

chapter 3.3 “Checking the rotating direc-

tion”).

The compressor valves are defective.

•  Check the compressor valves, and replace 

them, if and when necessary.

The ultimate pressure is too high.

•  Check the pressure switching points.

Summary of Contents for VERSA DZ Series

Page 1: ...Type Serial number Date Operating Instruction VERSA piston compressors VERSA booster compressors up to 35 bar Rev D 102619 08 2018...

Page 2: ......

Page 3: ...42V GT50V machinery serial number Year of manufacture is complying with all essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery is in conformity wit...

Page 4: ...w 1 Test flange 2 Pressure gauge 3 Pressure switch operating switch 4 Safety valve ultimate pressure 5 Motor 6 Belt guard 7 Suction filter 8 Compressor aggregate 9 Safety valve intermediate pressure 1...

Page 5: ...s proprietor please ensu re that all safety regulations are observed by the operating staff Do not use the compressor as a climbing aid 1 3 Description of symbols and no tes Danger Mortal danger and r...

Page 6: ...protec ted against weather influence Ambient tempe rature 10 C to 50 C Please order the BLITZ conservation instruc tions in case of storage of over six months 3 Mounting 3 1 Mounting conditions Check...

Page 7: ...the electrical power system may be carried out only by adequately trained expert Danger Mortal danger caused by electric volta ge Compressor systems have to be fitted with a power switch or a plug con...

Page 8: ...3 Ph 230V 50Hz 1 Ph Motor out put Nominal motor cur rent Protection star delta start Protection direct start Power supply lead Fuse Power supply lead Maximum system Impedance Zmax kW A A A mm A mm 1 1...

Page 9: ...e additional safe ty instructions in the operating instructions enclosed 4 2 Switching the unit on Check the oil level through the oil level inspection glass and top up the oil if and when necessary c...

Page 10: ...work set the power switch to off or remove the mains plug Use original BLITZ parts and approved operating material only After having completed the servicing work tighten all screws again Depressurise...

Page 11: ...lug Slowly fill new oil cf chapter 5 2 Types of oil until the oil level in oil inspection glass 1 is within the red circle Screw on the oil filler neck 5 4 Draining the condensation water Required onl...

Page 12: ...level cf chapter 5 2 Change the oil Drain the condensation water cf chapter 5 4 Check the suction filter cart ridge and change if and when necessary Tighten the screw connections cf chapter 5 6 Check...

Page 13: ...tric system and the cables Replace the motor The protective motor switch has been triggered See Table The protective motor switch has been triggered The protective motor switch has been triggered Pote...

Page 14: ...The cylinder head seal is leaking Tighten the cylinder head screws Replace the cylinder head seal The piston piston rings and the cylinder are worn Check the components Replace the worn parts The pres...

Page 15: ...type of oil cf chapter 5 2 Types of oil and replace if and when necessary The piston rings and the cylinder face are worn Replace the piston rings and the cylinder if and when necessary Check the suc...

Page 16: ...f the pressure switch Check the compressor valves and replace them if and when necessary Knocking sounds Foreign bodies in the cylinder Fan is knocking Compressor valve The connecting rod bearing is k...

Page 17: ......

Page 18: ...GmbH H finger Stra e 55 D 78199 Br unlingen Telefon 49 771 9233 0 Telefax 49 771 9233 99 info blitzrotary com www blitzrotary com 102619 03 13 Technical changes reserved Betriebsanleitung VERSA Kolben...

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