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BoilerMaker™ V7 

© Blichmann Engineering, LLC 2020 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

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We recommend filling your mash vessel to no more than 75% of gross capacity. This will allow sufficient space for dough-in 

and sparge arm. The chart at the end of the manual includes water to grist ratios for reference. The chart also recommends 

lauter rates to reduce sticking the mash and provide consistency. A typical mash lauter should take 45-60 minutes. Also 

included in the chart is the max recommended flow rates for RIMS or HERMS systems in the cart. Of course, each RIMS 

and HERMS system and grist crush will affect flow rate, so you will likely need to experiment with your system.

The button louver false bottom is extremely resistant to plugging, however, most stuck mashes are usually the result of 

drawing too hard on the mash, causing it to compact and reduce permeability. Too finely crushed malt and air in the mash 

from raking too vigorously are the most common causes of a stuck mash. Additionally wheat, flaked barley, and oats are 

particularly problematic due to lack of husks, higher protein and/or gluten content. Rice hulls are recommended for beers 

with these ingredients.

Note:

 You can use the level gauge as an indicator that the mash is beginning to stick. If the wort level in the level gauge 

drops below half the height of the liquid level in the inside of the kettle, you are drawing too hard and should reduce the 

lauter rate. 

If you have stuck the mash, close the valve and gently scrape the compacted grains from the bottom of the mash. Allow ten 

minutes for the air to dissipate from the mash then vorlauf (recirculate) until the wort clears. Then you may begin lautering 

again at a reduced rate. 

Optional HopBlocker

The HopBlocker™ is an optional accessory for the BoilerMaker™ brew kettle and is 

intended for use as a hop and trub filter in the boil kettle ONLY. It is not suitable or 

 

recommended as a mash screen. Please refer to the HopBlocker™ manual for  

detailed instructions on use and installation.

Optional Mash False Bottom

The button louver false bottom (shown in Fig. 9) is an optional accessory for the BoilerMaker™ brew kettle and is intended for 

use as a mash filter only. It is not suitable or recommended for use as a boil screen since it will impede the convective flow of 

a full rolling boil and may lead to scorching of the wort. To install the false bottom, remove the dip tube. Place the false bottom 

on the stepped bottom of the kettle with the “buttons” facing upward and the support feet down (

shown in Fig. 12

). Note that 

the 7.5 &10 gallon false bottoms do not have support feet on the bottom. Install the large washer on the dip tube and place 

the dip tube in the bulkhead fitting (

shown in Fig 13

). Position the hole in the false bottom close to the dip tube and rotate the 

dip tube until it engages the hole, rotating the assembly into place (

shown in Fig. 14

). Push the dip tube into place and slide 

the washer down to cover the hole (

shown in Fig. 15

). 

Fig. 11

Fig. 12

Fig. 13

Fig. 14

Fig. 15

Summary of Contents for BoilerMaker G2

Page 1: ...nderstand them completely before use If you do not understand them or have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www Blichman...

Page 2: ...sides of the kettle but do not use excessive force Do not use pipe tape on the threads Do not hold by the dial face use a wrench Use Wrenches on both sides of the pot do not tighten by holding the dial face of the thermometer or you will damage the thermometer seals NOTE that the O ring and retainer go on the OUTSIDE of the kettle Installing washer and O ring on the inside of the kettle will cause...

Page 3: ...to the valve Take care that the O ring does not fall out of the groove when tightening Do not use Teflon tape on this joint When hand tight use a wrench on the flats of the valve and a socket and torque wrench on the bulkhead fitting to tighten to 40 ft lb 54 N m shown in Fig 6 Safety should be the highest priority of any brewer Use common sense Do not IN ANY SITUATION lift or move any kettle when...

Page 4: ... 18 Install both Teflon washers on the inside of the kettle Once installed your valve and dip tube will be able to rotate CAUTION Do not over tighten Insure the kit seals properly before use Fig 18 BoilerMaker Brew Kettle Models gal 7 5 10 15 20 30 55 100 Recommended Boil Capacity finished batch size 5 5 8 10 15 32 6 HLT Capacity approximate 7 8 13 17 25 48 48 1 00 qt lb Mash Capacity of grain at ...

Page 5: ... in the top and bottom of the level gauge shown in Fig 5 using the hex wrench provided Use the included cleaning brush to clean the tube shown in Fig 6 When reinstalling the set screws DO NOT over tighten them When you feel the set screw make contact with the bottom of the fitting a small amount of torque is all that is needed to make the seal This will prevent premature failure of the threads or ...

Page 6: ...are drawing too hard and should reduce the lauter rate If you have stuck the mash close the valve and gently scrape the compacted grains from the bottom of the mash Allow ten minutes for the air to dissipate from the mash then vorlauf recirculate until the wort clears Then you may begin lautering again at a reduced rate Optional HopBlocker The HopBlocker is an optional accessory for the BoilerMake...

Page 7: ...ll snap the shaft into a detent position letting you know that the stem has reached the end of travel in the valve body Shown in Fig 16 Confirm again that the kettle is empty and pull firmly to remove the stem To reassemble press stem firmly back into valve body and turn knob clock wise to engage threads and close valve WARNING Do not disassemble the valve with liquid in the kettle or severe burns...

Page 8: ...to the already perfect BoilerMaker G2Pot 55gal M aHopBlocker AutoSparge aFalseBottom aBoilCoil aWhirlpool G2 The HopBlocker blocks the hops and trub from getting to your fermentor from your boil kettle The Whirlpool Kit allows you the ease of creating the perfect whirlpool The AutoSparge is a set it and forget it sparging system The button louvered false bottom creates the perfect mash filter The ...

Page 9: ...ng any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warranty of fitness for a particular purpose or merchantability on items excluded from coverage as set forth in this limit...

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