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Blaze King 9603R, Owner'S Installation And Operation Manual

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Blaze King 9603R Owner'S Installation And Operation Manual Download Page 12

PAGE 12

OM-9603

Date Printed: February 15, 2008

Version: 1.02

SPRING TENSION LANYARD

The Spring Tension Lanyard is a simple safety device. It is integrated with the door latch and
is not a user serviceable part of the stove.

IGNITION INTERLOCK SAFETY SYSTEM

Each Blaze King Pegasus direct vent stove comes with a Ignition Interlock
Safety System. The system was designed to prevent a potentially dangerous
gas build up. This simple switching device will not allow you to light the pilot
without opening the viewing door. In addition it will not allow the main burner to
be lit unless the viewing door is closed. Please follow the lighting instructions in
this manual and on the stove.

Profile of firebox

Ignition Interlock

Summary of Contents for 9603R

Page 1: ...g Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions If you cannot reach your gas supplier call the fire department WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury may result This appliance may be installed in an after market permanently located manufactu...

Page 2: ...e Since some insurance carriers require notification of an appliance installation we recommend you contact your insurance agent We want your Blaze King to give you a lifetime of trouble free operation We have made every effort to make these installation and operating instructions as complete as possible If you have any questions that have not been answered here contact your BLAZE KING dealer Local...

Page 3: ...TION INTERLOCK SAFETY SYSTEM 12 INSERT KIT CONTENTS 13 INSERT ASSEMBLY INSTRUCTIONS 13 FREESTANDING KIT REAR AND TOP VENT 16 VENTING REQUIREMENTS 16 VENT PARTS DESCRIPTION 18 APPROVED VENTING CONFIGURATIONS 20 SELKIRK DIRECT TEMP INSTRUCTIONS 25 OAK LOG ASSEMBLY and EMBER PLACEMENT 26 AIR SHUTTER ADJUSTMENT 26 GAS CONNECTION 27 CLEARANCE FROM COMBUSTIBLES 27 BURNER CONVERSION INSTRUCTION 29 PILOT ...

Page 4: ... les types de gas indiquès sur la plaque signalètique Ne pas l utiliser avec d autres gas sauf si un kitde conversion certifiè est installè MODEL 9603 GAS APPLIANCE RATING NATURAL GAS LP GAS TOP OUTLET REAR OUTLET TOP OUTLET REAR OUTLET INPUT RATING BTU HR 0 610 m 0 2000 FT ALT 38 000 36 000 38 000 36 000 ORIFICE DMS 0 610 m 0 2000 FT ALT 1 8 31 50 51 INPUT RATING BTU HR 610 1370 m 2000 4500 FT AL...

Page 5: ...D LIQUIDS SAFETY NOTICE WARNING OPERATION OF YOUR PEGASUS GAS STOVE WITH ICE OBSTRUCTIONS IN THE VENT SYSTEM IS DANGEROUS DO NOT OPERATE THE GAS APPLIANCE UNLESS YOU ARE SURE THE VENT SYSTEM IS CLEAR When using any gas appliance LPG or NAT GAS water is a byproduct of the combustion process The amount of water varies slightly depending on several factors Generally an appliance which is rated at 40 ...

Page 6: ...rice but does not cover any charges relating to labor This portion of the warranty coverage is not transferable and applies only to the original purchaser How to Get Service If this product requires repair or replacement due to defects in material or craftsmanship during the first five years of ownership contact your Blaze King dealer and explain the nature of the problem If the dealer is unable t...

Page 7: ...ze king within ten days from the date of purchase Blaze King will be unable to properly administer the warranty if the card is not completed and registered on file The Protection Plan will pay to repair and or replace parts which fail under normal usage at labor rates established by this Agreement Extra charges such as mileage overtime or shipping are not covered Nuisance calls are not covered by ...

Page 8: ...t Systems Inc 1290 Commercial Way Penticton BC V2A 3H5 Ph 1 250 493 7444 0781B Rev Mar 06 COPY OF APPROVAL LABEL USE ONLY SIMPSON DURAVENT TYPE GS PIPE USE DURAVENT TYPE GS TERMINATION CAPS Must obtain the modified cap from Blaze King This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently lo cated manufactured home USA o...

Page 9: ...e Current Edition of the National Fuel Gas code ANSI Z223 1 NFPA 54 NFPA 70 CAN CGA B149 The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testi...

Page 10: ...AL CODES BE SURE TO USE PROPER SIZE GAS SUPPLY LINE CAREFULLY CHECK ALL CONNECTIONS WITH SOAP AND WATER SOLUTION FOR GAS LEAKS NOTE DO NOT CHECK FOR LEAKS USING AN OPEN FLAME The installation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 4 A manufactured home USA only inst...

Page 11: ...___________________________________________________________________________ I Clearance to service regulator vent outlet 3 91cm _______________________________________________________________________________________________________________ J Clearance to no mechanical air supply inlet 12 30cm 9 23cm to building or the combustion air inlet to any other appliance ____________________________________...

Page 12: ...ch Blaze King Pegasus direct vent stove comes with a Ignition Interlock Safety System The system was designed to prevent a potentially dangerous gas build up This simple switching device will not allow you to light the pilot without opening the viewing door In addition it will not allow the main burner to be lit unless the viewing door is closed Please follow the lighting instructions in this manu...

Page 13: ...SSEMBLY INSTRUCTIONS INSTALL MAIN SHROUD ASSEMBLY FIG 37 ATTACH LOWER LEFT AND RIGHT SHROUDS FIG 33 ATTACH OUTER TOP TO MAIN SHROUD FIG 35 ATTACH LEFT RIGHT COVER PLATES SCREW AND HOLE IDENTIFICATION FIG 32 4 Screws Wire Support INSTALL WIRE SUPPORT BRACKETS AND ROUTE WIRES FIG 34 Snap Disc Wire Support Brackets POSITION MAIN SHROUD FIG 36 WARNING Failure to position the parts in accordance with t...

Page 14: ...ht shroud and line up the two holes on the switch bracket with the holes on the top lip of the right shroud Secure with two screws 13 At this point in time it is necessary to determine which side of the shroud the fan cord will come out of Two wire support brackets are included in the insert kit These attach to the left and right side of the fan box with two screws If the cord is to be routed out ...

Page 15: ... five screws Position the back of top against the main shroud and line up the corresponding holes The screws will pass through the back of the shroud then into the top Fig 35 p 12 22 Locate the two brackets that hold the decor above the viewing door Note that there is an empty slot on each bracket where the bottom lip on the front of the outer top will engage 23 Position the main shroud in front o...

Page 16: ...back if the Appliance adaptor does not easily engage the Exhaust Connector VENTING REQUIREMENTS The Pegasus 9603 appliance utilizes Simpson Dura Vent Model GS Direct Vent gas pipe The appliance must be vented directly to the outside of the building and never in or attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent unit must use its own separate vent syste...

Page 17: ... 2 90 DEGREE OR 2 45 DEGREE 1 3 4 1 1 2 9 5 8 6 5 8 ELBOW 1 3 4 1 1 2 9 5 8 6 5 8 ELBOW TOP VENT MEASUREMENTS Vertical Rise is calculated by measuring from the stove top to the top of the Termination Cap Vertical termination s and from the stove top to the bottom of the vent on Horizontal terminations Horizontal Run is calculated by measuring from the closest edge of the starting section to the en...

Page 18: ...ox Pipe Length Appliance Adapter Modified High Wind Horizontal Cap BKI 0961 Round Support Box Wall Thimble Pipe Length Pipe Length 90 Deg Elbow Appliance Adapter Modified High Wind 8 Horizontal Cap BKI 0962 Round Support Box Wall Thimble Canada only Pipe Length Appliance Adapter Exhaust Connector Exhaust Connector Exhaust Connector VENT PARTS DESCRIPTION ...

Page 19: ...8B 46DVA 06B 6 Pipe Length Black 907B 46DVA 09B 9 Pipe Length Black 906 46DVA 12 12 Pipe Length Galvanized 906B 46DVA 12B 12 Pipe Length Black 904 46DVA 24 24 Pipe Length Galvanized 904B 46DVA 24B 24 Pipe Length Black 903 46DVA 36 36 Pipe Length Galvanized 903B 46DVA 36B 36 Pipe Length Black 902 46DVA 48 48 Pipe Length Galvanized 902B 46DVA 48B 48 Pipe Length Black 911B 11 14 5 8 Pipe Adjustable B...

Page 20: ...ENT VERTICAL TERMINATION OR OFFSET VERTICAL TERMINATION 2 45O ELBOWS 33 ft 5 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft 33 ft 5 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft 0 ft 5 ft 31 Feet Max Vertical Rise 6 Feet Max Horizontal Offset 9 Min Vertical Rise 1 Vertical Rise 2 Horizontal Run 3 Offset Length ...

Page 21: ...PROVED VENTING CONFIGURATIONS CONT TOP VENT HORIZONTAL TERMINATION ONE 90o ELBOW Min 17 Horizontal Run 20 3 4 Min Vertical Rise 33 Max Horizontal run w 20 3 4 min vertical rise 16 Feet Max Horizontal Run 16 Feet Max Vertical rise Horizontal Runs must have 3 8 of rise for every foot of travel 15 FEET 10 FEET 5 FEET 0 FEET ...

Page 22: ...0 ft 5 ft 0 ft 0 ft 5 ft 10 ft 15 ft APPROVED VENTING CONFIGURATIONS CONT 33 ft 5 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft Minimum 9 ft from top of stove TOP VENT VERTICAL TERMINATION TWO 90o ELBOWS 31 Feet Max Vertical rise Off top of stove 16 Feet Max Horizontal run Denotes Horizontal Run max ...

Page 23: ...t 10 ft 5 ft 0 ft NOTE The Z9625 Kit reduces the 5 x 8 rear vent down to 4 x 6 REAR VENT VERTICAL OR HORIZONTAL TERMINATION UP TO TWO 90o ELBOWS 8 Feet Minimum Vertical rise 31 Feet Max Vertical rise Off back of stove 8 Feet Max Horizontal run 5 ft max off back of stove then min 8 ft vertical rise then 3 ft max horz run 5 ft max pipe section 3 ft max pipe section Minimum of 2 4ft pipe sections Fir...

Page 24: ...rk a 10 1 2 round hole the center of the hole should be 6 from the corner and 25 1 4 above the surface the stove sits on This does not include the 5 8 wood base Traditional Model Center of pipe is 26 above floor sur face Pegasus Model Center of pipe is 25 above the surface that the freestanding stove pedestal sits on This does not include the 5 8 wood base Traditional Model Center of pipe is 25 3 ...

Page 25: ... 4DT 9B 9 Pipe Length Black 907B 9 Pipe Length Black 4DT 12 12 Pipe Length Galvanized 906 12 Pipe Length Galvanized 4DT 12B 12 Pipe Length Black 906B 12 Pipe Length Black 4DT 18 18 Pipe Length Galvanized n a n a 4DT 18B 18 Pipe Length Black n a n a 4DT 24 24 Pipe Length Galvanized 904 24 Pipe Length Galvanized 4DT 24B 24 Pipe Length Black 904B 24 Pipe Length Black 4DT 36 36 Pipe Length Galvanized ...

Page 26: ...he twig into the groove of Log B and place top portion of twig onto pin Note hole should already be present in upper portion of twig OAK LOG INSTALLATION A B C D EMBER PLACEMENT Place embers directly on the front burner tube leaving a 1 4 gap between the front log and the embers WARNING DANGEROUS OPERATING CONDITIONS MAY OCCUR IF THESE LOGS ARE NOT POSITIONED IN THEIR P R O P E R L O C A T I O N S...

Page 27: ...PPLY TO UNIT DEPENDING ON STATE PROVINCIAL AND LOCAL CODES GAS SUPPLY PRESSURE Natural Gas 7 in w c recommended 4 5 1 12 min 10 5 2 62 max LP Gas 13 in w c recommended12 2 3 06 min 13 3 2 max GAS CONNECTION 1 2 Flex connector or rigid pipe Supply line 1 2 Gas shut off valve open position CLEARANCES TO COMBUSTIBLES For direct vent appliances the vent air intake termination clearances above the high...

Page 28: ...NG SPECIFICATIONS FOR SAFE AND EFFICIENT INSTALLATION WARNING Failure to use only parts specifically approved with this appliance may result in property damage or personal injury CLEARANCES TO COMBUSTIBLES Hearth If rise is less than 6 R1 1 protection is required at least 18 in front of unit 18 Fresh Air Exhaust There is more than 1 option for venting Make sure chimney is large enough to accept th...

Page 29: ...he side door near the valve WARNING EACH CONNECTION MUST BE INSTRUMENT OR SOAP CHECKED FOR LEAKS WITH GAS PRESSURE ON BURNER CONVERSION ROBERT SHAW VALVE LP OR NATURAL GAS BURNER CONVERSION HONEYWELL VALVE LP OR NATURAL GAS CONVERSION KIT SHOULD INCLUDE REGULATOR SCREW MAIN BURNER ORIFICE AND PILOT ORIFICE CAUTION Before proceeding with the conversion the gas supply must be shut off prior to disco...

Page 30: ...tion in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the owner instructions supplie...

Page 31: ...cle unit on back out brass screw a FEW turns in the appropriate pressure test nipple as indicated below Test for appropriate range If regulator is not properly set replace Stick conversion marking on the panel inside the right door just above the valve Fill out conversion information on label inside of the left door on unit ADJUST PILOT AS NECCESARY SEE ILLUSTRATION ABOVE FOR PROPER SIZE AND LOOK ...

Page 32: ...EFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage or personal injury A This appliance has a pilot that is lit with a push button Piezo lighter When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavie...

Page 33: ... If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 8 Close the viewing door and turn the gas control knob counter clockwise to ON Turn on all electric power to the appliance Set the thermostat to desired setting or if you are not using the thermostat switch the Stove On Off Switch to the on position NOTE IF THERMOST...

Page 34: ...ove on and off manually Robert Shaw One of the two Millivolt Thermostats on the right come standard with every Direct Vent It mounts on the wall and is wired directly to the stove valve The manual switch must be in the off position NOTE If using any one of the thermostat controls the manual switch must be in the OFF position If it is left ON the stove will continue to run and the thermostats will ...

Page 35: ...RING DIAGRAM CAUTION When servicing controls label all wires prior todisconnection Wiring errors can cause improper and dangerous operation Verify proper operation after servicing PIEZZO PUSH BUTTON IGNITOR Spark Electrode NOTE MILLIVOLT WIRING IS THE SAME FOR HONEYWELL OR ROBERTSHAW THE TH TP TH TP LUGS MAY BE IN A DIFFER ENT ORIENTATION THAN ...

Page 36: ...S 1 Do not use substitute materials 2 Do not abuse the glass door such as striking or slamming shut 3 Do not operate the stove with a broken glass door 4 Do not use abrasive cleaners to clean glass in Canada Valley Comfort Systems 1290 Commercial Way Penticton B C V2A 3H5 250 493 7444 NOT PICTURED PART NAME PART PART NAME PART 15 Thermopile Generator 0721A 26 Robertshaw LPG Regulator Orifices Kits...

Page 37: ...PAGE 37 OM 9603 Date Printed February 15 2008 Version 1 02 Notes ...

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