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Table of contents 

 

 

 

Inspection comments 

 

 

 

1.

 

Introduction   

 

 

 

 

2.

 

Machine description   

 

 

 

3.

 

Safety  

 

 

 

 

3.1 

Work area safety 

 

 

3.2 

Personal safety  

 

 

3.3 

Machine safety  

 

 

3.4 

Electrical safety 

 

 

3.5 

Dust collector safety   

 

3.6 

Maintenance safety 

 

 

3.7 

Transport safety 

 

 

3.8 

Signs on the machine   

 

10 

 

4.

 

Initial operation 

 

 

 

11 

4.1 

Checkpoints of electrical safety  

11 

4.2 

Checkpoints of machine  

 

11 

4.3 

Turning direction of the blades  

11 

4.4 

Work area 

 

 

 

12 

4.5 

Tilting the machine backwards  

13 

4.6 

Manual moving of the machine  

14 

4.7 

Electric drive   

 

 

15 

4.8 

Mounting the diamond blades   

16 

4.9 

Controls 

 

 

 

18 

 

5.

 

Operating 

 

 

 

 

19 

5.1 

Before starting up 

 

 

19 

5.2 

Starting up the machine 

 

19 

 

CW & CCW rotation of motor   

20 

 

Drum up & down  (quick lever)  

20 

 

Depth adjustment 

 

 

21 

5.3 

Operating during sawing 

 

22 

 

Direction guidance 

5.4     Switch off the machine  

 

23 

5.5 

Remote Control  

 

 

23 

 

Joystick 

 

Start drum 

 

Auto Drive 

 

 

6.

 

Maintenance   

 

 

 

27 

6.1 

Maintenance of the bearings   

28 

6.2 

The belt drive   

 

 

29 

6.3 

Rebuild to scarifier (50hz) 

 

30 

 

Rebuild to scarifier (60hz) 

 

31 

6.4 

Remote control maintenance   

33 

 

7.

 

FAQ & Troubleshooting 

 

 

34 

 

8.

 

Technical data 

 

 

 

36 

Extension cables 

Dimensions 

Drums 

Dust collection system 

 

Contact 

 

 

 

 

 

 

 

 

 

Summary of Contents for BMC-335 ELITE RC

Page 1: ...Original instructions in English language OPERATING INSTRUCTIONS BMC 335 ELITE RC VERSION 1 2...

Page 2: ...Findings Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________...

Page 3: ...kwards 13 4 6 Manual moving of the machine 14 4 7 Electric drive 15 4 8 Mounting the diamond blades 16 4 9 Controls 18 5 Operating 19 5 1 Before starting up 19 5 2 Starting up the machine 19 CW CCW ro...

Page 4: ...r assumes all risks The machine is available with optional remote control system The machine is sealed around which makes the use almost dust free when connected to an appropriate Blastrac dust collec...

Page 5: ...lever 6 Lifting eye 7 Direction guidance 8 Frontwheel castor 9 Dusthose connection 100mm 10 Water connection 11 Paddle of drive system 1 M10 lock nut 2 Spacer ring 3 Diamond blade green 30 40 Diamond...

Page 6: ...emove electrical cables and dust hose s from the surface to be treated k Make sure that there are no cables or hoses in the driving direction of the machine l Make sure that there is nothing standing...

Page 7: ...t permitted d If the power supply cable or plug is damaged it must be replaced immediately Only use original Blastrac parts e The voltage on the identification plate must comply with the power supply...

Page 8: ...nding spare part j The suitable precautions include decontamination before disassembling the machine adequate filtered ventilation of the exhaust air from the room in which it is disassembled cleaning...

Page 9: ...re in disengaged position Never load or unload the machine on a ramp or incline when the wheels are in the disengage mode Failure to do so could cause machine to run away damage to the machine damage...

Page 10: ...ning Hot surface DANGER Rotating parts inside Keep hands clear Lock out shut down before servicing Wear a dust mask class FFP3 or higher Hearing protection is obliged Safety glasses with lateral prote...

Page 11: ...rdance with the current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to elimina...

Page 12: ...seams or floor joints are no barriers for the machine Secure the work area around the machine providing an adequate safety distance from the machine Use a red and white safety chain and danger sign to...

Page 13: ...www blastrac eu 13 4 5 Tilting the machine backwards 1 2 3 4 5 6...

Page 14: ...are in the disengage mode Failure to do so could cause machine to run away damage to the machine damage to property or cause serious injury Push the paddles in gear when parking the machine engaging t...

Page 15: ...www blastrac eu 15 4 7 Electric drive 1 2 3 4 5 6...

Page 16: ...16 www blastrac eu 4 8 Mounting the diamond blades 1 2 3 4 5 6 7 8...

Page 17: ...ver use the machine without a side plate or with an incorrect mounted side plate BMC 335 Width of sawing mm Qty of blades Qty of Spacer ring 2 5mm 340 80 85 300 71 92 250 59 100 200 47 108 150 35 116...

Page 18: ...system E Emergency stop button F Depth indicator G Marker H Steer lock for transport I Quick lift lever for drum J Ammeter K Pushbutton for start stop of drum motor L Switch for turning direction of...

Page 19: ...ical connection is available for the machine Check the height of the brushes underneath the drumhousing Loosen the nuts and slide the brushes up or down to match the sawing depth 5 2 Starting up the m...

Page 20: ...20 www blastrac eu CW CCW Rotating direction of the drum CounterClockWise normal ClockWise only for scarifying Drum up down quick lever...

Page 21: ...www blastrac eu 21 Depth adjustment One full rotation of the handwheel is 1 1mm depth of the drum...

Page 22: ...astrac eu 5 3 Operating during sawing Watch the ammeter during work Sawing motor 3x400V 50Hz Maximum 27 4 amp 3x480V 60Hz Maximum 23 4 amp 3x400V 60Hz Maximum 25 6 amp Direction guidance Spindle locki...

Page 23: ...ning parts have reached a standstill Switch off the dust collector Disconnect the power supply Pay attention that all twisting and turning machine parts have reached a standstill before inspection or...

Page 24: ...24 www blastrac eu Joystick Note The rotary knob Tracking also affects the joystick 2 3 1...

Page 25: ...www blastrac eu 25 Start drum 6 5 4 7 27 4 Amp MAX...

Page 26: ...26 www blastrac eu Auto Drive NOTE The joystick also works in AUTO DRIVE mode 9 10 11 12 8...

Page 27: ...ete machine The time indications are based on uninterrupted operation When the indicated number of working hours is not achieved during the corresponding period the period can be extended However a fu...

Page 28: ...e machine for this reason regularly with a vacuum cleaner Clean the machine every day with air and non aggressive materials Never use a high pressure water cleaner to clean the machine 6 1 Maintenance...

Page 29: ...o reach the usual working life of the belt Too low or to high tension can cause a premature breakdown of the belt Excessive belt tension results in damaged bearings Always check the belt tension after...

Page 30: ...86 HTD pulley top 1 Turn the drum up maximum Remove 1 2 Loosen nuts 3 4 Remove belt 5 Remove screw M12x25 6 Remove mounting bush 7 Remove pulley 8 Mount pulley 9 Apply Loctite 243 in screw thread of m...

Page 31: ...Remove coverplate 5 Remove beltcover 6 Loosen the M20 nut 7 Loosen the belt tension 8 Remove the belt 9 Remove the M12x25 countersunk head screw 10 Remove the mounting bush 11 Remove the pulley 12 Use...

Page 32: ...sion 24 Measure belt tension in the middle 25 Adjust the belt tension 26 Measure the belt tension BMP 15kW 117Hz Fix the setting by tightening the other M20 nut 25 27 Mount the bottom of the beltcover...

Page 33: ...any damage or fault contact an authorised service technician After every workday use air to blow the dust off the transmitter Weekly maintenance Clean the battery contacts and the contacts on the tra...

Page 34: ...shaving operation we always advise the BDC 44 DB BB Pre Sep BPS LP 0022 For sawing deep slots we advise the 200DC Pre Sep BPS LP 0022 For heavy duty shaving operation we advise the BDC 66 DB BB Pre S...

Page 35: ...case of internal combustion engine follow the information of the manufacturer Replace the worn parts Replace the tools with appropriate tools for the surface to be treated Motor does not switch on Mis...

Page 36: ...t temperature 5 C 40 C Dust hose connection 100 mm Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTES Noise and vibration measurements were taken during heav...

Page 37: ...n of work patterns for example by using rotation schedules The use of anti vibration gloves could also decrease the effects of the vibrations transmitted Always use hearing protection when working wit...

Page 38: ...re used in an environmentally responsible manner Despite the fact that this guide is made with care Blastrac takes no liability for errors in the manual and the possible consequences We are naturally...

Page 39: ...2 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC...

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