Blastrac 1-10DPS75 MKII Operating Instructions Manual Download | Manualshive

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Original instructions

OPERATING INSTRUCTIONS 1-10DPS75 MKII

VERSION 2.2

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Summary of Contents for 1-10DPS75 MKII

Page 1: ...Original instructions OPERATING INSTRUCTIONS 1 10DPS75 MKII VERSION 2 2 ...

Page 2: ...gs Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation __________________________________________ Serial number Year of manufacture __________________________ _____________ ...

Page 3: ...l moving of the machine 11 4 6 Connecting the drive motor 12 4 7 Driving with connected drive motor 12 4 8 The abrasive valve 13 4 9 Separator 13 4 10 Abrasive sealing 13 5 Operating 14 5 1 Before switch on 14 5 2 Checking Correcting the turning direction 14 5 3 Switching the machine on 14 5 4 Operation 15 5 5 Switching the machine off 15 5 6 The blast pattern 16 5 7 Adjusting the blast pattern 16...

Page 4: ...e when working with machines 2 Machine description The Blastrac blast cleaning machine 1 10DPS is a downward blasting machine with a closed abrasive circuit designed exclusively for the pre treatment of dry frost free horizontal surfaces The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants coats of paint sealants and thin coatings The inte...

Page 5: ... be treated l Make sure the machine can travel over all inequalities on the surface small inequalities like weld seams or floor joints are no barriers for the machine m Never operate the machine when workplace is wet Never stay in the rain with the machine n Check if there are any obstacles that can snag the cables when the machine is moving o Remove all objects from the surface that can damage th...

Page 6: ...loves away from moving parts c Personnel must tie back long hair and not wear loose clothing or jewellery including rings d Stay alert watch what you are doing and use common sense when operating the machine e Always seek professional medical attention immediately in case of injury f All persons surrounding the machine should wear Personal Protective Equipment 3 4 Machine safety general a Safety f...

Page 7: ...The dust hose must be connected properly with a hose clamp and industrial tape e The dust hose must be undamaged and free of obstructions f Always switch on the dust collector first 3 7 Shot steelblasting safety a Never lift the blast head during blasting This could cause serious injury to yourself and others around you b Abrasive can escape from the sides of the blast head at high speed Wear safe...

Page 8: ...unloading is avoided i The lifting eyes can also be used to fasten the machine on a pallet or during transport j Always drive backwards when driving up to a ramp or grade and forwards when driving of the ramp k Chock wheels for transport and keep control handle in neutral position use the brakes on the wheels l Don t leave the machine unsecured on jobsites m Park the machine always on a flat horiz...

Page 9: ...ety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram The year of manufacture The serial number of the machine Email address Website Telephone fax number Danger Hazardous voltage in motor even when solid state controller is OFF Disconnect main power before servicing motor controller or associated wiring...

Page 10: ...he current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components 4 2 Checkpoints of machine Safety functions and operating functions must work correct Check all screws and other fasteners for tightness No loose bolts and or nuts are p...

Page 11: ...ing the machine to the power supply It has to be switched ON before operating the machine The main power switch can be locked in the OFF position by using a padlock and placing it through the main switch 4 4 Drive control 4 5 Manual moving of the machine Driving without connected drive motor When the traction wheel is not connected to the drive motor you can tilt the complete drive unit downwards ...

Page 12: ... maximum speed The FORWARD button is used to drive forward press and hold the button to do so WARNING Do not drive forward while blasting This function is only used for maneuvering without blasting Make sure the dust hose and electrical cable are out of the way when driving forward Open the wheel guard Insert the quick release pin inside the hole WARNING Use only 1 finger to press the button of th...

Page 13: ...el In order to clean the wire mesh drawer the separator cover can be removed or the wire mesh drawer can be removed from the side During operation U should check the separator tray every 3 hours for foreign matter and large contaminants 4 10 Abrasive sealing Magnetic seals are fitted to the front and the sides of the blast housing outlet and are surrounded by brush seals At the rear there are two ...

Page 14: ...tmotor indicated with an arrow Correcting the turning direction of the blast motor Switch off the motor and put the main power switch to the OFF position Wait for a complete standstill of all drives Unplug the machine from the power supply Rotate the inverter switch inside the mains plug to the opposite position Reconnect the machine to the power supply and check the turning direction of the motor...

Page 15: ...g The advancing speed depends on the material of the surface to be blast cleaned and the desired profiling The correct advancing speed can be found out by observing the blasted surface and varying the speed during the blast cleaning process Slight profiling on concrete requires a higher speed than coarse profiling 6 10 Blasting on steel requires a very low advancing speed 0 2 Check the separator t...

Page 16: ...optimum blast pattern Each control cage has a lateral window The position of the window determines where the abrasive is fed onto the blast wheel blades and where it hits the surface to be treated Different types and hardness of surfaces 5 7 Adjusting the blast pattern 1 Move the blast head of the blast machine onto a 5 8 mm thick steel plate and blast for 45 seconds at full amperage without movin...

Page 17: ...ce and maintenance work Further is advised Clean the machine every day with air and non aggressive materials Never use a high pressure water cleaner to clean the machine Store the cleaned and dry machine in a dry and humid free room Protect the electrical motors from moisture heat dust and shocks Remove the abrasive out of the abrasive storage hopper All repair work must to be done by qualified Bl...

Page 18: ...s keep on the following sequence First place the plenum liners and fix them with the nuts 4 5 Place the side liners inside the housing 3 2 The sideliners may stick out the body for max 1mm Tighten the nuts Place the top liner 6 in the housing and make sure that the top liner sits close to the edges of the side liners Place the cover and tighten the bolts Tighten the pressure bolt of the top liner ...

Page 19: ...when mounting a new blastwheel Place the blastwheel on the hub 13 and tighten the central fixing bolt Fix the blastwheel cover plate with 4 nuts Insert the control cage in the center and clamp the cage with the control clamps so that the blastwheel can rotate freely Turn the blastwheel manually It must rotate freely Place the feed spout between the abrasive valve and the cage New blastwheel coverp...

Page 20: ... drives have to be checked every 3 months 6 4 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the grooves of the V belt pulley by hand and without using the force Increase the distance between the driving motor and the bearing to stretch the V belt as following described Fix the required driving ge...

Page 21: ...ck up Chain tension The travel drive motor is mounted on a receiver plate with slotted holes When it is necessary to re tense the chain this can be carried out by shifting the motor in the slotted holes 1 The correct chain tension is achieved when the chain allows to be pressed for about 5 mm between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any a...

Page 22: ...oncrete roughening of smooth concrete or natural stone removes coatings with a thickness of 1 3 mm cleaning of steel surfaces Media nr 5 Abrasive S460 This media is used to create a coarse profile or to increase the work speed in the case of surfaces hard to treat removes sediments on concrete prior to coating removes thick paint coatings or rust from steel surfaces bridges tanks etc removes flexi...

Page 23: ...rol cage Adjustment of the magnetic valve Shocked blast wheel At the start of the blast process too much abrasive at once hits the wheel The travel speed is too high Clean wire mesh top up abrasive if necessary Abrasive is heavily contaminated check the dust collection system Check and clean blocked feed spout or magnetic valve Worn blast wheel or control cage replace tune up kit if necessary Chec...

Page 24: ...in drive Blast wheel motor does not switch on Motor protection switch has triggered Check and switch on again Check the mains power supply Blast wheel motor switches off during operation Safety fuse or fault current breaker has triggered Connection cable is defective Cables connecting the units travel motor etc are defective Motor protection switches have triggered Have the fault checked by an ele...

Page 25: ...eaning output on concrete 120 m h Abrasive consumption 100 gr m Length 1590 mm Width 400 mm Hight 1020 mm Weight 211 kg Noise emission pressure level Uncertainty LpA 76dB A K 2 5dB Vibration level Less than 2 5 m s Dust hose connection 75 mm Ø Suitable filterunit Contact Blastrac BV we will assist you with a good advice The electrical diagrams of the electrical system are placed inside of the cont...

Page 26: ...ns for example by using rotation schedules The use of anti vibration gloves could also decrease the effects of the vibrations transmitted Identify additional safety measures to protect the operator from the effects of vibration and noise such as proper and regular maintenance of the machine and the accessories keeping the hands warm organization of work patterns for example by using rotation sched...

Page 27: ...ngton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Straβe 15 D 50829 Köln Ossendorf Tel 0049 221 70 90 32 0 Fax 0049 221 70 90 32 22 Info blastrac de Blastrac Spain Calle Copernico 16 Nave 2 E 28820 Coslada Tel 0034 91 660 10 65 Fax 0034 91 672 72 11 Info blastrac com es Blastrac France ZI 29 Avenue des...

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