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103-A00    page 6/12 

OPERATION

FLUSHING THE PUMP 

NOTICE: 

If flushing fluid is to be left in the pump for an extended 

time,  it  must  be  a  lubricating,  non-corrosive  fluid.    If  a 

corrosive  or  non-lubricating  fluid  is  used,  it  must  be 

flushed  from  the  pump  immediately.    Water  is  not 

suitable to remain in pump after flushing. 

1.  To flush the pump, run the pump with the discharge 

valve open and the intake valve closed.  Bleed air into 

the pump through the intake gauge plug hole or through 

a larger auxiliary fitting in the intake piping.  Pump air for 

30 second intervals to clean out most of the pumpage.  

2.  Run a system compatible flushing fluid through the pump 

for one minute to clear out the remainder of the original 

pumpage. 

3.  To remove the flushing fluid, follow step 1 above. 

NOTICE: 

After flushing the pump some residual fluid will remain 

in the pump and piping. 

NOTICE: 

Properly  dispose  of  all  waste  fluids  in  accordance  with 

the appropriate codes and regulations. 

 

 

PUMP RELIEF VALVE 

NOTICE: 

The pump’s internal relief valve is designed to protect 

only the pump from excessive pressure and must not be 

used as a system pressure control valve. 

The Blackmer pump internal relief valve is designed to 

protect the pump for a LIMITED time operation, against a 

partially closed discharge valve by allowing internal fluid 

recirculation. 
An external bypass system is required when operating the 

pump for periods greater that one minute against a closed or 

partially closed discharge valve. 
The pump relief valve must be set higher than the system 

pressure control valve, but must not exceed the maximum 

differential pressure of the pump (see table 1). 

RELIEF VALVE SETTING AND 

ADJUSTMENT 

The relief valve pressure setting is marked on a metal tag 

attached to the valve cover. The relief valve should be set at 

least 10-20 psi (0.7-1.4 Bar) higher than the operating 

pressure or system pressure control valve, but no higher than 

the maximum working pressure of the pump (see Table 1) 

 

Incorrect settings of the pressure relief 

valve can cause pump component 

failure, personal injury, and property 

damage. 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 

 

Relief valve cap is exposed to pumpage 

and will contain some fluid 

Hazardous or toxic 

fluids can cause 

serious injury. 

 

DO NOT remove the R /V Cap OR adjust the relief valve 

pressure setting while the pump is in operation.  

1.  To 

INCREASE

 the pressure setting , remove the relief 

valve cap (1) and gasket (88).  Loosen the locknut (3), if 

equipped.  Turn the adjusting screw (2) inward, or 

CLOCKWISE.  Inspect R/V cap O-ring/gasket (88) and 

replace as required.  Reattach R/V cap O-ring/gasket and 

R/V cap. 

2.  To 

DECREASE

 the pressure setting, remove the relief 

valve cap (1) and gasket (88).  Loosen the locknut (3), if 

equipped.  Turn the adjusting screw (2) outward, or 

COUNTERCLOCKWISE.  Inspect R/V cap O-ring/gasket 

(88) and replace as required.  Reattach R/V cap O-

ring/gasket and R/V cap. 

Refer to the individual Blackmer pump parts lists for various 

spring pressure ranges. Unless specified otherwise, pumps 

are supplied from the factory with the relief valve adjusted to 

the mid-point of the spring range. 

 

Summary of Contents for NP1.5B

Page 1: ...NP3 NP4 NPH4 103 A04 103 A05 103 A06 SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the...

Page 2: ...ailure to stop the pump before adjusting the shaft packing can cause severe personal injury Hazardous machinery can cause severe personal injury PUMP DATA PUMP IDENTIFICATION A pump Identification tag...

Page 3: ...times the area of the intake piping For viscosities greater than 1 000 SSU 200 cP consult the strainer manufacturer instructions Strainers must be cleaned regularly to avoid pump starvation 4 The int...

Page 4: ...mp driver rotation TO CHANGE PUMP ROTATION To reverse rotation the pump must be disassembled then reassembled with the shaft on the opposite side of the pump See the Maintenance section for instructio...

Page 5: ...arge conditions after pump start up 6 Check the wiring of the motor and briefly turn on the power to make sure that the pump rotates in the direction of the rotation arrow START UP PROCEDURES NOTICE C...

Page 6: ...discharge valve The pump relief valve must be set higher than the system pressure control valve but must not exceed the maximum differential pressure of the pump see table 1 RELIEF VALVE SETTING AND...

Page 7: ...NTENANCE STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and conditions LUBRICATION NOTICE To avoid possible entanglement in moving par...

Page 8: ...ngs bushings a Using an appropriately sized arbor press remove the old bearing from the head b To aid installation and prevent bearing damage heat the head in an oven at 200oF 93oC before installing t...

Page 9: ...nd uniformly tighten the packing follower stud nuts 18 1 4 turn at a time to reduce leakage b Restart the pump and check the stuffing box temperature several minutes after each adjustment for signs of...

Page 10: ...st for the viscosity or volatility of the liquid c Pump too far from fluid source 2 Running the pump for extended periods with a closed discharge line 3 Misalignment of the pump 4 Baseplate not secure...

Page 11: ...Working Pressure 220 psi 15 17 Bar 195 psi 13 44 Bar LOCATION AND PIPING NOTICE A system pressure control device in addition to the pump relief valve is required OPERATION NOTICE The pump must be tes...

Page 12: ...ess Marine Magnetic Drive Pumps Stainless Steel 14 to 215 GPM Abaque Peristaltic Hose Pumps 0 1 to 210 GPM High Lift Solids Abrasives Reciprocating Gas Compressors Liquefied Gas Transfer B oosting Vap...

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