BLACKMER LGL2E Installation, Operation And Maintenance Instructions Download Page 8

 

501-C00    Page 8/12 

LGLD TRUCK MOUNTED PUMPS 

PUMP SPEED 

PTO and hydraulically driven units MUST contain speed control devices to prevent pump speeds above the maximum RPM 
specifications, regardless of the truck engine unloading speeds. Should fluid delivery be appreciably less than expected, see the 
"General Pump Troubleshooting" section. 

 

 

MAINTENANCE 

 

Failure to set the vehicle emergency 
brake and chock wheels before 
performing service can cause severe 
personal injury or property damage 

 

 

Failure to disconnect and lockout 
electrical power before attempting 
maintenance can cause shock, burns or 
death 

 

 

 

Hazardous 

machinery can 

cause serious 

personal injury. 

 

Hazardous voltage. 

Can shock, burn or 

cause death. 

 

 

 

 

 

 

Failure to disconnect and lockout 
electrical power or engine drive before 
attempting maintenance can cause 
severe personal injury or death 

 

 

Failure to relieve system pressure prior 
to performing pump service can cause 
serious personal injury or property 
damage.

  

Systems with meters will still be 

pressurized even after the hose is 
emptied

 

 

 

 

Hazardous 

machinery can 

cause serious 

personal injury. 

 

Hazardous pressure 

can cause serious 

personal injury or 

property damage 

 

 

 

 

 

 

Disconnecting fluid or pressure 
containment components during pump 
operation can cause serious personal 
injury or property damage.

 

 

 

If pumping hazardous or toxic fluids, 
system must be flushed and 
decontaminated, inside and out, prior to 
performing service or maintenance 

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 

Hazardous or toxic 

fluids can cause 

serious injury. 

 

 

 

 

 

NOTICE: 

Maintenance shall be performed by qualified technicians only,  

following the appropriate procedures and warnings as presented in this manual. 

 
 

STRAINERS 

Strainers must be cleaned regularly to avoid pump 
starvation.  Schedule will depend upon the application and 
conditions. 
 

LUBRICATION 

NOTICE: 

To avoid possible entanglement in moving parts do not 
lubricate pump bearings, hydraulic adapter coupling or 
any other parts while pump is running 

NOTICE: 

If pumps are repainted in the field, ensure that the grease 
relief  fittings  (76A)  are  functioning  properly  after 
painting.    Do  NOT  paint  them  closed.    Remove  any 
excess paint from the fittings. 

Lubricate pump bearings and hydraulic motor couplings (if 
equipped) every three months at a minimum. More frequent 
lubrication may be required, depending on the application 
and the operating conditions. 

Recommended Grease: 

Mobil® - Mobilgrease XHP222, 
Exxon® - Ronnex MP Grease, 
or equivalent Lithium grease. 

Greasing Procedure: 

1.  Remove the grease relief fittings (76A) from the bearing 

covers (27) or hydraulic motor adapter (135). 

2.  SLOWLY apply grease with a hand gun until grease 

begins to escape from the grease relief fitting port. Discard 
excess grease in accordance with the proper codes and 
regulations. 

3.  Replace the grease relief fittings (76A). 
DO NOT over grease pump bearings. While it is normal for 
some grease to escape from the grease tell-tale hole after 
lubrication, excessive grease can cause mechanical seal 
failure. The tell-tale hole is located in the head (20) between 
the bearing (24) and the mechanical seal (153). 

Summary of Contents for LGL2E

Page 1: ...er com or by contacting Blackmer Customer Service SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be a...

Page 2: ...d decontaminated inside and out prior to performing service or maintenance Hazardous or toxic fluids can cause serious injury PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pum...

Page 3: ...intake port on the pump Slope the pipe downward to the pump and do not install any upward loops Minimize the number of intake line fittings and eliminate restrictions such as sharp bends globe valves...

Page 4: ...added starting torque can damage the pump and related equipment PUMP ROTATION NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation Blackmer LGL...

Page 5: ...152C G 5 Measure the span length as shown in Figure 6 6 Adjust the motor base 183 and apply a specified force see Table 1 against the belt at the center of the span so that the belt is deflected 1 64...

Page 6: ...osed valve can cause system failure personal injury and property damage Hazardous pressure can cause personal injury or property damage LGLD TRUCK MOUNTED PUMPS Failure to set the vehicle emergency br...

Page 7: ...alve is a Lever Operated Pull the control knob all the way out Manually check the lever under the truck to see that it is in the completely OPEN position b Discharge Pressure Operated Keep the dischar...

Page 8: ...essure can cause personal injury or property damage Hazardous or toxic fluids can cause serious injury NOTICE Maintenance shall be performed by qualified technicians only following the appropriate pro...

Page 9: ...and 24B a Bend up the engaged lockwasher tang and rotate the locknut 24A counterclockwise to remove it from the shaft b Slide the lockwasher 24B off the shaft Inspect the lockwasher for damage and re...

Page 10: ...Insert the new vanes into the rotor slots with the rounded edges outward and the vane relief grooves facing TOWARDS the direction of rotation See Figure 8 c After the bottom vanes and push rods are in...

Page 11: ...ed by hand g To check adjustment grasp the nut and washer with fingers and rotate back and forth If this cannot be done one or both locknuts are too tight and should be alternately loosened one stop a...

Page 12: ...kes 4 Pump driver driveline drive shaft misalignment Excessively worn vanes or vane slots Mechanical Seal Leakage 1 O rings not compatible with the liquids pumped 2 O rings nicked cut or twisted 3 Sha...

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