BLACKMER CRL2 Instructions Manual Download Page 6

701-B00    page 6/12 

INSTALLATION 

5.  The yokes of the universals at both ends of the jack 

shaft must be parallel and in phase. 

6.  The maximum recommended angle between the jack 

shaft and the pump shaft is 15 degrees. See Table 1.  

Failure to follow any of these guidelines may result in a 
gallop or uneven turning of the pump rotor, which will in turn 
cause a surging vibration to the liquid stream and piping 
system. Contact the supplier of the drive line components for 
specific design assistance. 

PTO driven units MUST contain speed control devices to 
prevent pump speeds above the maximum RPM 
specifications, regardless of the truck engine unloading 
speeds. Should fluid delivery be appreciably less than 
expected, see the "General Pump Troubleshooting" section. 

 

 

 

Do not operate 

without guard 

in place 

A drive shaft guard between the pto 
and pump must be provided to prevent 
personal injury, property damage, or 
death. 

 

Tabel 2 - Angle of Drive Shaft

 

1

o

through 5

6

o

through 10

11

o

through 15

Very Good 

Good 

Fair 

 

 

NOTE: 

A Drive Shaft Guard between the pump and the 

PTO MUST be provided. 

 (Not shown) 

Figure 7 – PTO Drive 

HYDRAULIC DRIVE 

Truck mounted pumps may also be driven hydraulically. 
Hydraulic motors should be well supported with their shafts 
parallel to the pump shaft in all respects. Blackmer provides an 
optional close-coupled hydraulic motor adapter. The adapter 
provides for straight alignment of a hydraulic motor drive 
through a solid coupling connected to a straight key pump 
shaft. This coupling connection requires grease lubrication 
every three months at 

minimum

. Refer to the "Lubrication" 

section of this manual. 

Hydraulically driven units MUST contain speed control devices 
to prevent pump speeds above the maximum RPM 
specifications, regardless of the truck engine unloading 
speeds. Should fluid delivery be appreciably less than 
expected, see the "General Pump Troubleshooting" section. 

 

 

PUMP ROTATION 

NOTICE: 

Confirm correct pump rotation by checking the pump 
rotation arrows respective to pump driver rotation. 
 
 

TO CHANGE PUMP ROTATION 

Blackmer 2 and 3” CRL pump models are equipped with a 
double ended rotor and shaft, enabling them to be driven from 
either shaft end. To change rotation, rotate the pump 180 
degrees so that the opposite shaft becomes the driven shaft. 
The shaft protector (186) MUST be mounted over the non-
driven shaft end.

 

 

Do not operate 

without guard 

in place 

Operation without guards in place can 
cause serious personal injury, major 
property damage, or death. 

 

OPERATION 

 

 

 

Do not operate 

without guard 

in place 

Operation without guards in place can 
cause serious personal injury, major 
property damage, or death. 

 

 

 

 

Hazardous pressure 

can cause serious 

personal injury or 

property damage

 

Failure to relieve system pressure prior 
to performing pump service can cause 
serious personal injury or property 
damage.

  

Systems with meters will still 

be pressurized even after the hose is 
emptied

 

 

Hazardous pressure 

can cause serious 

personal injury or 

property damage 

Disconnecting fluid or pressure 
containment components during pump 
operation can cause serious personal 
injury or property damage.

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

Pumps operating against a closed valve 
can cause system failure, personal 
injury and property damage  

 

Summary of Contents for CRL2

Page 1: ...mer Service SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal inj...

Page 2: ...nd chock wheels before performing service can cause severe personal injury or property damage Do not operate without guard in place Operation without guards in place can cause serious personal injury...

Page 3: ...tions 1 Locate the pump as near as possible to the source of supply to avoid excessive inlet pipe friction 2 The inlet line should be at least as large as the intake port on the pump It should slope d...

Page 4: ...odate alignment with the mounting holes in the base plate For new foundations it is suggested that the anchor bolts be set in concrete When pumps are to be located on existing concrete floors holes sh...

Page 5: ...82 and the belt guard brace 182A to the unit base 32 Do not operate without guard in place Operation without guards in place can cause serious personal injury major property damage or death 9 Check th...

Page 6: ...cation every three months at minimum Refer to the Lubrication section of this manual Hydraulically driven units MUST contain speed control devices to prevent pump speeds above the maximum RPM specific...

Page 7: ...3 1 0 bar less than the external bypass valve setting Pump speeds which result in higher pressures nearing the valve setting forces the liquid to recirculate creating excessive wear on the pump and eq...

Page 8: ...ice can cause severe personal injury or property damage NOTICE Maintenance shall be performed by qualified technicians only Following the appropriate procedures and warnings as presented in this manua...

Page 9: ...and replace as required c Repeat steps a and b on the opposite shaft end 6 Remove the head capscrews 21 and carefully pry the head 20 away from the casing 12 7 Slide the head 20 off the shaft The hea...

Page 10: ...to the rotor slots with the rounded edges outward and the vane relief grooves facing TOWARDS the direction of rotation See Figure 10 c After the bottom vanes and push rods are installed insert the rot...

Page 11: ...24 Then using a spanner wrench tighten the nut the width of one lockwasher tang Tighten just past the desired tang then back off the nut to align the tang with the locknut slot Secure the nut by bendi...

Page 12: ...erly anchored piping 8 Bent shaft or drive coupling misaligned 9 Excessively worn rotor 10 Malfunctioning valve in the system 11 Relief valve setting too low 12 Liner installed backwards 13 Damaged va...

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