BLACKMER 111-G01 Installation, Operation And Maintenance Instructions Download Page 7

111-G00     Page 7/16 

OPERATION

OPTIONAL RELIEF VALVE SETTING AND 
ADJUSTMENT 

The relief valve pressure setting/range is marked on a metal 
tag attached to the valve cover.  The relief valve should be 
set at 20 PSI (0.7-1.4 Bar) higher than the operating pressure 
or system pressure control valve, but no higher than the 
maximum working pressure of the pump.

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

 

Incorrect settings of the pressure relief 
valve can cause pump component 
failure, personal injury, and property 
damage.

 

 

 

 

 

Hazardous or toxic 

fluids can cause 

serious injury.

 

Relief valve cap is exposed to pumpage 
and will contain some fluid. 

 

 

   

 

 

DO NOT

 remove the R/V cap OR adjust the relief valve 

pressure setting while the pump is in operation. 

1. 

To INCREASE the pressure setting

, remove the relief 

valve cap (1) and O-ring (88).  Loosen the locknut (3).  
Turn the adjusting screw (2) 

inward

, or 

clockwise

.  

Inspect R/V cap O-rings and replace as required.  
Reattach R/V cap O-ring and RV cap. 

2. 

To DECREASE the pressure setting

, remove the relief 

valve cap (1) and O-ring (88).  Loosen the locknut (3).  
Turn the adjusting screw (2) 

outward,

 or 

counterclockwise

.  Inspect R/V cap O-rings and replace 

as required.  Reattach R/V cap O-ring and RV cap. 

Refer to the individual Blackmer pump parts lists for various 
spring pressure ranges.  Unless specified otherwise, pumps 
are supplied from the factory with the relief valve adjusted to 
the mid-point of the spring range. 

 

 

 

 

 

 
 

MAINTENANCE:  

 

 

 

 

Hazardous 

machinery can 

cause serious 

personal injury.

 

Failure to disconnect and lockout 
electrical power or engine drive before 
attempting maintenance can cause 
severe personal injury or death 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

Disconnecting fluid or pressure 
containment components during pump 
operation can cause serious personal 
injury, death or major property damage 

 

 

 

 

 

 

 

 

Hazardous voltage. 

Can shock, burn or 

cause death. 

Failure to disconnect and lockout 
electrical power before attempting 
maintenance can cause shock, burns or 
death 

 

Hazardous or toxic 

fluids can cause 

serious injury. 

If pumping hazardous or toxic fluids, 
system must be flushed and 
decontaminated, inside and out, prior to 
performing service or maintenance 

 

 

 

 

 

 

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

Failure to relieve system pressure prior 
to performing pump service or 
maintenance can cause personal injury 
or property damage. 

 

NOTICE: 

Maintenance shall be performed by qualified 
technicians only.  Follow the appropriate procedures 
and warnings as presented in this manual. 

 

 

 

 

 

 

Summary of Contents for 111-G01

Page 1: ...ckmer s website www blackmer com or by contacting Blackmer Customer Service Numbers in parentheses following individual parts indicate reference numbers on Blackmer Part Lists SAFETY DATA This is a SA...

Page 2: ...ervice or maintenance can cause personal injury or property damage PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designation is attache...

Page 3: ...nd installation of the piping system review the following suggestions 1 Locate the pump as near as possible to the source of supply to avoid excessive inlet pipe friction 2 The inlet line should be at...

Page 4: ...and checking the reading through one complete revolution Maximum offset should be less than 005 127 mm 2 Angular alignment Insert a feeler gauge between the coupling halves Check the spacing at 90 inc...

Page 5: ...valves are fully open and that the drain valves and other auxiliary valves are closed 4 Install inlet and discharge pressure gauges on the pump in the threaded connections provided These can be used...

Page 6: ...ations OPTIONAL PUMP RELIEF VALVE Hazardous pressure can cause personal injury or property damage An external bypass valve and or an internal relief valve MUST be installed in the system to protect th...

Page 7: ...place as required Reattach R V cap O ring and RV cap Refer to the individual Blackmer pump parts lists for various spring pressure ranges Unless specified otherwise pumps are supplied from the factory...

Page 8: ...ns following the appropriate procedures and warnings as presented in this manual See the table on page 1 of this manual to determine your pump model Figure 6 Vane Replacement 1 Flush the pump per inst...

Page 9: ...casing 7 The mechanical seal spring assembly should come out with the shaft The stationary seat and stationary seal ring need to be removed from the seal cover 126 a To remove the seal cover remove th...

Page 10: ...n and prevent bearing damage coat the bearing 24 with grease and place it on the face of the bearing housing 57 c Using an arbor press press the bearing 24 into the housing 57 until it is flush with t...

Page 11: ...oosely assembled rotor and shaft on to the piece of steel in one of the vane slots completely filling the entire vane slot c Hold the assembly securely without damaging the OD of the rotor or shaft d...

Page 12: ...3 Secure the ball bearing 24C to the shaft by uniformly tightening the setscrews on the ball bearing Bearing MUST be tightened with allen wrench per Torque Table 1 or by using the special self indicat...

Page 13: ...ating properly causing the rotor and shaft to bind or turn hard Use a tissue paper alcohol to clean the seal faces NOTE Apply a light oil or suitable lubricant to bronze seal faces only OTHER POSSIBLE...

Page 14: ...e Air leaks in the suction line Restriction in the suction line Damaged or worn pump parts Too much lift for the vapor pressure of the fluid A dirty or clogged strainer Worn vanes Suction Valve Closed...

Page 15: ...111 G00 Page 15 16 NOTES...

Page 16: ...rine Magnetic Drive Pumps Stainless Steel 14 to 215 GPM Abaque Peristaltic Hose Pumps 0 1 to 210 GPM High Lift Solids Abrasives Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Reco...

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