BLACKHAWK! V-2 Installation Manual And Operating Instructions Download Page 6 | Manualshive

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BLACKHAWK! V-2 Installation Manual And Operating Instructions Download Page 6

Blackhawk Technology Company

V-2PneumaticPistonPumpI&O-10365 | 20220811

4

Preinstallation

1 . UNPACK

a. Verify the shipment has all the necessary materials that were ordered.

If any required material is missing, call (630) 469-4916.

b. Lay out all materials for installation.

2 . GATHER TOOLS

a. Source all the tools required for

installation:

• (2) Pipe wrenches
• Adjustable wrench
• Channel-lock pliers
• Small vice-grip pliers
• Ratchet wrench with 1/2” inch

socket

• (4) Open-end wrenches

⸰

1/2 inch

⸰

9/16 inch

⸰

5/8 inch

⸰

11/16 inch

• (1) Allen wrench

⸰

6 mm

• Hacksaw
• Measuring tape
• Electrical tape
• Air-cylinder oil
• Teflon-type tape
• Silicone Spray lubricant
• Dark ink marker

b. Source all the personal protective

equipment required for installation:

• Eye protection
• Gloves
• Additional PPE required by site

regulations and requirements

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Summary of Contents for V-2

Page 1: ...V 2 Pneumatic Piston Pump Installation Manual and Operating Instructions 1097 Hill Avenue Glen Ellyn IL 60137 blackhawkco com 630 469 4916 ...

Page 2: ...Scan the QR code above to view further technical data and documentation for the V 2 Pneumatic Piston Pump ...

Page 3: ...ssemble the downhole components 8 2 Install the vanstone flange 8 3 Lower the pump into the well 8 4 Inspect the well seal 8 5 Lower the piston into the well 9 6 Measure length of the rod and cut 10 7 Install the top head driver with ferrule and nut 12 Start Up 14 1 Turn on the actuator 14 2 Complete installation 14 Maintenance 16 Troubleshooting Guide 18 Appendix 20 Contents ...

Page 4: ...tonPumpI O 10365 20220811 2 Overview 1 3 2 5 6 7 8 10 9 4 Driver Components 1 Piston Cylinder Cap 2 Manifold 3 Air Valve 4 Piston Cylinder 5 Piston Cylinder Head 6 Splash Plate 7 Stuffing Box 8 Brass Oiler Plate 9 Auto Oiler 10 Driver Rod Connect ...

Page 5: ...oubleshooting Guide Preintstallation Blackhawk Technology Company V 2PneumaticPistonPumpI O 10365 20220811 3 11 12 13 14 Driver Components 11 Drive Piston 12 Nose Seal 13 Stuffing Box Cartridge 14 Drain Hose Note See appendix for individual part numbers ...

Page 6: ...e tools required for installation 2 Pipe wrenches Adjustable wrench Channel lock pliers Small vice grip pliers Ratchet wrench with 1 2 inch socket 4 Open end wrenches 1 2 inch 9 16 inch 5 8 inch 11 16 inch 1 Allen wrench 6 mm Hacksaw Measuring tape Electrical tape Air cylinder oil Teflon type tape Silicone Spray lubricant Dark ink marker b Source all the personal protective equipment required for ...

Page 7: ...pe length 4 UNCOIL ROD a Carefully uncoil the fiberglass drive rod by walking out the coiled rod uncoiling the rod as you walk CAUTION The rod is under tension use gloves and eye protection when handling the rod b A ferrule and nut are already attached to the rod They mark the rod s bottom This is where the piston will be attached 6 5 4 7 3 1 2 Piston Assembly Components 1 Rod Connect Nut 2 Rod Co...

Page 8: ...d to the pump system in a number of ways depending on the type of riser pipe used and customer preference e The manufacturer can provide these connections and recommends the following Threaded NPT stainless steel connections Heat butt fuse HDPE connections PPE Compression fittings for HDPE pipe not recommended for wells longer than 100 feet in length NEVER use glued fittings Blackhawk Technology C...

Page 9: ...ttom The nipple will provide rigidity and quick access to the fiberglass drive rod if it slips down the well c At the bottom of the pump system is the screen and pump barrel If the ID of the riser pipe or the connec tions is smaller than the piston s diameter then a pipe nipple will be added to the top of the pump barrel for maintenance purposes d The middle gap is where you will connect the riser...

Page 10: ...used for monitoring and drainage The larger port also can accommodate a gas collection system 1 ASSEMBLE THE DOWNHOLE COMPONENTS a Tightly secure the compression nut to the piston rod connect b Once the size of the riser pipe is determined start making your connections If the ID of the riser pipe or connections is smaller than the OD of the piston the piston must be first inserted into the pump ba...

Page 11: ... Lower the piston and fiberglass drive rod into the well Keep lowering the rod until you feel the piston rest at the bottom of the pump barrel Refer to step 1b if the ID of the riser pipe or connections is smaller than the OD of the piston b Hand pump the drive rod to ensure the piston is pumping liquid You will start to feel resistance when there is sufficient liquid entering the riser pipe ...

Page 12: ...ass drive rod where it meets the tee or pipe union Clamp vice grips to the tape NOTE This secures the drive rod at the surface and prevents rod from dropping into the well See Step 4 e From the first mark measure exactly 20 inches down the fiber glass drive rod and make a second mark See Step 4 f Using the hacksaw carefully cut the fiberglass drive rod at the second mark Cut on both sides to ensur...

Page 13: ...n Startup Maintenance Troubleshooting Guide Intstallation Blackhawk Technology Company V 2PneumaticPistonPumpI O 10365 20220811 11 Rod Cutting Diagram Step 1 Step 2 Step 3 Step 4 Mark Rod Mark Cut Point Mark Cut Rod Clamp 20 8 20 ...

Page 14: ...low it See Step 2 d Tighten the nut and ferrule to the rod to motor connect Fasten tightly The ferrule needs to dig itself into the fiberglass drive rod When done correctly the ferrule will have mushroomed out and there will be a faint white line where the ferrule has dug into the rod See Step 2 e Remove vice grips and tape from the fiberglass drive rod and lower the actuator into position over th...

Page 15: ...Preintstallation Installation Startup Maintenance Troubleshooting Guide Intstallation Blackhawk Technology Company V 2PneumaticPistonPumpI O 10365 20220811 13 Step 1 Step 2 ...

Page 16: ...he air filter regulator b Connect drain hose from the stuffing box to the well seal drain port c Turn on air supply d Adjust the speed of the strokes using the speed control mufflers located on the actuator s valve Each stroke is one up and down motion of the actuator s stainless steel drive rod e The manufacture strongly recommends the stroke not exceed 40 strokes per minute This will lengthen se...

Page 17: ...nance Troubleshooting Guide Startup Blackhawk Technology Company V 2PneumaticPistonPumpI O 10365 20220811 15 3 4 1 2 Startup Components 1 Speed Control Mufflers 2 Air Filter Regulator 3 Air Supply Ball Valve 4 Drain Hose Air Supply Discharge Line ...

Page 18: ...2 Reconditioning Guide external document The actuator s drive motor has a number of seals in it and they will wear over time The cylinder nose seal cartridge located below the actuator cylinder is a critical seal If this seal starts to leak air pressure cannot be built up in the cylinder and the actuator will not reciprocate Replace cylinder seals at this time REPLACING STUFFING BOX SEALS Refer to...

Page 19: ... fitting Replace oiler cartridge and battery when oiler bladder runs dry CAUTION AND RECOMMENDATIONS DO NOT operate pump with the discharge valve closed or discharge pipe clogged this will result in stuffing box seal failure DO NOT scratch the actuator s drive motor stainless steel piston rod this will result in premature stuffing box seal wear DO NOT use CLR or comparable chemicals on the aluminu...

Page 20: ...ssembly Part 2 c Excessive Back Pressure In Discharge Line Verify that the dischage valve is in the open position Relieve pressure in the discharge line Check for and remove any obstructions in the discharge pipe Check maximum Total Dyamic Head TDH for the appropriate pumping setup Refer to Appendix Page 28 FIGURE 1 Flow Rate vs Depth Per Down Hole Type 2 DRIVER RECIPROCATING BUT NOT PUMPING LIQUI...

Page 21: ...est see below to determine if intake is plugged If intake is plugged because it was placed in mud or silt raise the pump system so that the intake is clear of the mud or silt d The Liquid Level Has Dropped Below The Intake Measure the liquid level of the well Extend the the pump system to reach the new liquid level Refer to Appendix Page 26 ADDITIONAL OPTIONS Vertical Sting er Suction Extension TH...

Page 22: ...HHCS H1083 4 PLACES 3 8 ROD CONNECTOR NUT 8 32 x 3 4 SHCS H1006 4 PLACES 5 16 24 WU TOP NUT H1106 4 PLACES OIL CARTRIDGE NS PL002 AUTO LUBRICATOR NS PL001 optional 5 8 OILER SEAL PLATE SA 50 5027 optional 5 8 STUFFING BOX SC 50 0020 5 8 SPLASH PLATE SA 50 5030 3 8 ROD CONNECTOR FERRULE 1 4 MANIFOLD MUFFLER DA 20 0150 CYLINDER TUBE V2 DA 20 0030 3 8 x 3 8 AIR TUBE FITTING LO 40 6023 3 8 SPEED CONTR...

Page 23: ...TON SEAL V2 DA 20 0080 O RING DA 20 0120 HEAD CUSHION SEAL DA 15 0100 MANIFOLD O RING KIT DA 20 0140 not shown 5 8 CYLNDER NOSE SEAL CARTRIDGE DA 15 0130 O RING FO 75 4000 PISTON ROD ASSEMBLY DA 20 0021 1 4 NPT DRAIN KIT 700 HD101 optional 1 4 NPT DRAIN PORT 2 PLACES O RING FO 75 4000 O RING FO 75 4000 5 8 STUFFING BOX SEAL CARTRIDGE see pages 21 22 5 8 OILER SEAL PLATE optional see page 23 Includ...

Page 24: ...E SEAL KITS 5 8 Rod Hat Ring Cartridge Assembly Seal Kits O RING FO 75 4000 VITON not included U CUP SA 75 4000 BUNA SA 75 4002 VITON QUAD X RING SA 75 4032 BUNA SA 75 4033 VITON DELRIN CARTRIDGE STUFFING BOX SC 50 0002 not included HAT RING SA 75 4030 RETAINING RING SA 75 4031 ROD WIPER SA 75 4001 BUNA SA 75 4003 VITON O RING SA 75 4029 x2 SCRAPER SA 75 4008 DELRIN CARTRIDGE SC 25 1000 cartridge ...

Page 25: ...umpI O 10365 20220811 23 CARTRIDGE SEAL KITS 5 8 Rod V Stack Cartridge Assembly Seal Kits O RING FO 75 4000 VITON not included U CUP SA 75 4000 BUNA SA 75 4002 VITON QUAD X RING SA 75 4032 BUNA SA 75 4033 VITON DELRIN CARTRIDGE STUFFING BOX SC 50 0002 not included HAT RING SA 75 4030 x2 RETAINING RING SA 75 4031 ROD WIPER SA 75 4001 BUNA SA 75 4003 VITON O RING SA 75 4029 x2 SCRAPER SA 75 4008 x2 ...

Page 26: ...O 10365 20220811 24 Appendix ADDITIONAL OPTIONS 5 8 Brass Oiler Seal Plate Assembly Seal Kits O RING FO 75 4000 VITON not included ROD WIPER SA 75 4003 VITON QUAD X RING SA 75 4032 BUNA SA 75 4033 VITON BRASS OILER SEAL PLATE SA 50 5027 HAT RING SA 75 4030 RETAINING RING SA 75 4031 SCRAPER SA 75 4008 ...

Page 27: ...UBRICATOR 3 700 AS145 AIR PIPING ASSEMBLY 4 700 AS108 AIR SUPPLY KIT 5 NS NO008 STROKE COUNTER 6 700 AS140 DISCHARGE KIT 7 VARIES FLOW METER 8 NS FP001 PRESSURE RELIEF VALVE Blackhawk Technology Company V 2PneumaticPistonPumpI O 10365 20220811 25 ADDITIONAL OPTIONS Pneumatic Accessories Guide Optional Components 1 2 7 5 6 3 8 4 ...

Page 28: ...ntal wells Skid runners are recommended for wells nearing horizontal orientation The skid runners ensure that the pump s intake does not rest directly on the well casing See note below for selecting correct skid runners based on downhole size ADDITIONAL OPTIONS Sideslope Downhole Capability SKID RUNNERS x2 101 Downhole FO 50 5011 102 Downhole FO 50 5008 103 Downhole FO 50 5009 ...

Page 29: ...ertical stinger suction extension is a quick way to add 10 extra feet of suction depth to an already assem bled pump system INSTRUCTIONS Pull pump system from the well in its entirety Remove intake screen from the bottom of the pump barrel Attach coupling and piping to the bottom of the pump barrel to reach the desired new depth 10 feet MAX Reinstall the pump into the well STINGER EXTENSION 10 FEE...

Page 30: ...Appendix ADDITIONAL OPTIONS Sinker Rod SINKER ROD PO 50 5083 NOTE The sinker rod is an optional downhole drive rod component used to address rod fall issues that may potentially arise under certain conditions Pumping viscous fluids High stroke speeds Well depth over 100 feet ...

Page 31: ...n 100 well depth Pump Barrel Size Actuator Type gpm Riser Pipe Type and Size HDPE DR 11 Pipe Schedule 40 Pipe 1 1 2 2 1 1 4 2 101 Apollo 1 10 8 12 13 06 6 32 15 19 Pneumatic 2 00 4 30 7 12 3 35 8 25 Anchor 1 35 6 41 10 40 5 19 12 29 102 Apollo 2 70 3 20 5 20 2 39 6 14 Pneumatic 5 00 1 48 2 53 1 26 3 22 Anchor 3 27 2 45 4 24 2 12 5 09 FLOW vs DEPTH V 2 101 102 and 103 100 PSIG Flow gpm TDH feet of ...

Page 32: ...5 20220811 30 FIGURE 4 SCF vs Regulator Pressure Per Downhole Type FIGURE 3 Depth vs Regulator Pressure Per Downhole Type Appendix DEPTH vs REGULATOR PRESSURE SCF vs REGULATOR PRESSURE TDH feet of water SCF Gallon Regulator Pressure psig Regulator Pressure psig ...

Page 33: ...AL CYLINDER LENGTH 38 INCHES 96 5 CENTIMETERS CONNECTION TO RISER PIPE 1 25 INCHES 3 18 CENTIMETERS RECOMMENDED INTERNAL BORE HOLE DIAMETER 2 3 INCHES 5 08 7 62 CM OR GREATER WEIGHT OF CYLINDER 8 POUNDS 3 63 KILOGRAMS DISCHARGE SIZE 1 25 INCHES NPT 3 18 CENTIMETERS INSTALLATION ANY ANGLE FROM VERTICAL TO HORIZONTAL DRIVER WEIGHT 35 POUNDS 15 8 KILGRAMS DRIVER ROD WEIGHT 12 LBS PER 100 FT 3 7 KG PE...

Page 34: ...ETERS CONNECTION TO RISER PIPE 2 INCHES 5 08 CENTIMETERS RECOMMENDED INTERNAL BORE HOLE DIAMETER 3 4 INCHES 7 62 10 16 CM OR GREATER WEIGHT OF CYLINDER 10 POUNDS 4 53 KILOGRAMS DISCHARGE SIZE 2 INCHES NPT 5 08 CENTIMETERS INSTALLATION ANY ANGLE FROM VERTICAL TO HORIZONTAL DRIVER WEIGHT 35 POUNDS 15 8 KILGRAMS DRIVER ROD WEIGHT 12 LBS PER 100 FT 3 7 KG PER 100 M FOOT VALVE ASSEMBLY WEIGHT 10 POUNDS...

Page 35: ...OTAL CYLINDER LENGTH 38 INCHES 96 5 CENTIMETERS CONNECTION TO RISER PIPE 2 INCHES 5 08 CENTIMETERS RECOMMENDED INTERNAL BORE HOLE DIAMETER 4 5 INCHES 10 62 12 7 CM OR GREATER WEIGHT OF CYLINDER 12 POUNDS 5 4 KILOGRAMS DISCHARGE SIZE 3 INCHES NPT 7 62 CENTIMETERS INSTALLATION ANY ANGLE FROM VERTICAL TO HORIZONTAL DRIVER WEIGHT 35 POUNDS 15 8 KILGRAMS DRIVER ROD WEIGHT 12 LBS PER 100 FT 3 7 KG PER 1...

Page 36: ...will be made to Blackhawk for instructions prior to return of defective product Any defective product to be re turned to Blackhawk must be sent freight prepaid documentation supporting the warranty claim or a return Material Authorization must be included if so instructed Blackhawk will not be liable for any incidental or consequential damages losses or expenses arising from installation use or an...

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