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TA05250  B   Page 5 of 8

COMPRESSION OPERATION

3.4

1. Insert the battery into the tool (See section 3.2).  Observe the green and red LEDs for tool status (See chart below).
2. Refer to the connector instruction sheet for information about proper conductor preparation as well as compression 

location and quantity.

3. Insert the prepared conductor into the connector and place the connector into the tool head (See fig 3).
4. Press and hold the start button. The Green LED turns on briefly and then turns off once the indentor begins to extend.
5. Continue holding the start button to extend the indentor.  Once the indentor contacts and begins to compress the 

connector,  continue holding the Start button until the tool automatically stops.  If the compression is successful the Green 
LED turns on. Release the Start button and press the Return button to retract the indentor.

6. Only one compression is required per connection, however 

additional compressions are acceptable if the connector barrel has 
adequate length. (See fig 4). For faster cycle times when 
performing multiple compressions, retract the indentor only as far 
as required for the next compression.

CAUTION

Never make two compressions in the 

same location.  Severe over-compression 

could occur resulting in connector 

overheating and failure. 

Status - Tool LED Display

 

LED display  

Status/cause 

Measure 

Green LED off.

Tool is switched off.

 

Briefly press the start button.

 

Green LED on.

  Tool on standby.

 

 

Green LED off.
(compression operation in 
progress).

 

Compression operation has started. 
The tool will stop the compression 
operation automatically.

 

 

Green LED flashes.

 

Insufficient battery charge.

 

 

Charge or replace battery.

 

Red LED flashes.

 

Tool temperature is outside 
of operational range.  

The the tool is designed to operate within a 

temperature range from-10 to +50°C. If the red LED is 

flashing, place the tool in a warmer or cooler 

environment as needed until proper operating 

temperature range is reached.

 

Red LED on.
(Compression operation
not in progess)

 

The compression operation 
was interrupted due to 
premature Start button release.

 

Press the start button again and hold it down 
until the compression operation has been 
automatically stopped by the tool. 

 

 

Indentor

Indentor

Cable Lug

Cable Lug

Correct compression 
spacing:

   

Equal compression 
depths

 

Incorrect compression 
spacing:

 

 

Unequal compression 
depths

 

Fig. 4

Connector

Indentor

Conductor

Tool Head

WARNING

Pinch point hazard. Compression Dies at high 
force can cause severe personal injury. Keep 
all body parts away from moving parts of the 
tool during operation.

Fig. 3

Summary of Contents for TBM8-750BSCR

Page 1: ...2 2 Carrying Case 3 3 0 OPERATING INSTRUCTIONS 3 3 1 Charging the Battery 3 3 2 Attaching Detaching the Battery Pack 4 3 3 Switch Operations 4 Page 3 4 Compression Operation 5 3 5 Maintenance Inspecti...

Page 2: ...N ON A HOT LINE Never assume the power is OFF Determine beforehand if any electrical hazards could exist when making a connection to a line or wire 7 KEEP FINGERS AND OTHER BODY PARTS AWAY FROM COMPRE...

Page 3: ...attery charger and the rechargeable batteries please consult the enclosed Milwaukee Tool battery charger operating instructions 2 Batteries are not charged at the factory Charge the batteries fully be...

Page 4: ...while the tool is operational Start Button Work Lights Return Button 1 To attach the Battery slide it into the rear of the Tool until it stops and the Latches A engage See fig 1 2 After inserting the...

Page 5: ...ns in the same location Severe over compression could occur resulting in connector overheating and failure Status Tool LED Display LED display Status cause Measure Green LED off Tool is switched off B...

Page 6: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES 4 0 IMPORTANT OPERATING PRECAUTIONS 4 1 PRECAUTIONS FOR COMPRESSION TOOL 1 Select the appropriate connector for the conductor being terminated Incorrect combina...

Page 7: ...blau Anzugsmoment 2Nm Screws glued in with Loctite superglue type 242 blue Tightening torque 2Nm Getriebe gefettet mit Interflon White Grease Artikelnummer 17976 Gear greased with Interflon White Grea...

Page 8: ...00 BL Press fit pin PFP 7 01 Crimping head assy HPA400 BL Includes items 13 14 and 15 Upper die HPA HPH HPM 400 Locking screw assy Grub screw M5x12 Housing half HPA400 T B left black Housing half HPA4...

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