background image

BLUE

GREY

RED

BROWN

Push to

Release

Die Wheel
Green Die

C-TAPS ONLY

Model No.

Model No.

BLUE

GREY

RED

BROWN

Push to

Release

Die Wheel

Green Die

C-TAPS ONL

Y

TABLE 1

TBM45S GAGING 

REQUIREMENTS

NEST

GAGING

MIN. − MAX.

RED

.175 − .187

BLUE

.212 − .224

GREY

.265 − .277

BROWN

.324 − .336

GREEN

.406 − .418

NOTE: 

Calibration verification procedure should be performed whenever damage or suspected damage has occurred or as 

often as operation conditions warrant.

To release the SHURE STAKE

® 

mechanism, push up on the release bar 

until the ratchet teeth are disengaged.

SHURE STAKE

®

 Mechanism

1. Remove dust, moisture, and other contaminants 

with a clean brush or a soft, lint-free cloth.

2. DO NOT use on objects that could damage the tool. 
3. Make certain all pins, pivot points, and bearing 

surfaces are protected with a THIN coat of any good 
SAE No. 20 motor oil.  DO NOT oil excessively. 

4. Keep handles closed when not in use to prevent 

objects from becoming lodged in the crimping dies. 

5. Store tool in a cool, dry area.

Figure 4

TA04537  D   Page 2 of 2

© 2012 Thomas & Betts. All Rights Reserved.

WARRANTY: 

Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the user’s intended 

application.  Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated on the enclosed warranty card. Upon prompt notification of 
any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price.  Proof of purchase is required. Misuse or unauthorized modification 
of the product voids all warranties.

Limitations and Exclusions: 

 

THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, 

INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR 
BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR 
ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Thomas & Betts Corporation

Memphis, Tennessee

www.tnb.com

For parts, service, repair and 

calibration, contact the Thomas & Betts 

Tool Service Center at 1-800-284-TOOL (8665).

WARNING

KEEP ALL BODY PARTS 

AWAY FROM DIE NEST 

DURING GAGING OR 

CRIMPING PROCEDURE.

2.1

Tool must be free of cracks, sharp edges and any other 
obvious imperfections that may affect performance of the 
tool. Nest area must be free of burrs, dents or scratches

.

Visual Inspection

CRIMP ASSIST

®

 Foot

Figure 3

1.2               

1.3               

For larger wire and terminal combinations 
that require more force to complete the crimp, 
it may be useful to press the tool against a 
flat work surface (i.e. worktable, floor, etc.) to 
gain more leverage. The patent pending Crimp 
Assist™ foot helps stabilize the tool during 
this type of operation.

FLAT WORK SURFACE

Place 

CRIMP ASSIST

®

 foot 

flat on surface for 

increased leverage.

Maintenance

1.4               

2.0

GAGING VERIFICATION

2.2

1. Wipe die nest before gaging.
2. Rotate wheel to desired nest.
3. Close handles until SHURE 

STAKE

®

 mechanism just 

trips

.

4. Insert gage pin into nest. The 

correct gage pin size should enter nest area freely 

with a minimum amount of finger pressure. The 

gaging shall fall with in the limits specified in Table A.

Gaging Procedure

Gage Pin

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