BKI FKM Service Manual Download

Page: 60 / 60

P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA
http://www.bkideas.com

Made and printed in the U.S.A
LI0192/0808

Summary of Contents for FKM

Page 1: ...Electric Pressure Fryer MODELS FKM FKM F FKM FC Service Manual Serial Numbers 137733 and higher ...

Page 2: ...ville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject ...

Page 3: ...ices 4 Safety Labels 8 Installation 10 Operation 11 Controls and Indicators 11 Care of the Shortening 14 FKM and FKM F Operation 14 Start Up FKM and FKM F 14 Cooking FKM and FKM F 16 FKM FC Operation 17 System Programming 17 Product Programming 19 Start Up FKM FC 22 Cooking FKM FC 22 Maintenance 24 Replacement Parts 25 Assemblies 25 Accessories 43 Components 44 Wiring Diagrams 46 Notes 56 ...

Page 4: ...Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precau...

Page 5: ...The use of Mercury relays is an industry standard Equipotential ground plane When a high current flows through a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential gr...

Page 6: ...er or by falling against the hot metal of the fryer Keep The Floor Around Your Fryer Clean Of Shortening Make sure to keep the floor around your fryer clean of shortening and other liquids Serious injury can occur if you slip near your fryer You could be burned by hot shortening that splashes out of the fryer or by falling against the hot metal of the fryer Keep The Lid Closed When The Fryer Is No...

Page 7: ... Latched When Closing The Fryer To make sure the lid hook is latched properly press down the lid until the hook snaps shut Hot shortening and steam can escape if the lid hook is not latched properly You could be burned Keep Away From The Vent Hot steam escapes from the vent continuously when you are using your fryer You could be burned if you get too close to the vent Seal The Safety Valve Properl...

Page 8: ...to guard against possible injury from hot cleaning solution Never Loosen The Spin Handle Until The Pressure Gauge Is At Zero Steam may escape suddenly if you loosen the spin handle before the gauge is at zero If steam escapes suddenly you could be burned After the pressure gauge is at zero wait 5 seconds Then loosen the spin handle slowly to open the lid of the fryer By doing this the steam will e...

Page 9: ...Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer Make certain your employees...

Page 10: ...Electric Pressure Fryer Introduction 8 Safety Labels ...

Page 11: ...Electric Pressure Fryer Introduction 9 ...

Page 12: ...Electric Pressure Fryer Installation 10 Installation For installation information refer to Electric Pressure Fryer MODELS FKM FKM F FKM FC Installation and Operation Manual LI0102 ...

Page 13: ...Electric Pressure Fryer Operation 11 Operation Controls and Indicators Refer to the figure and table below for an explanation of the fryer s controls and indicators ...

Page 14: ... timing cycle the LED will turn ON steady When idle the LED is off TIME SELECT 2 arrow buttons Two arrow buttons on the front panel are used to set the time Hold the UP ARROW button down to increase the time The longer the button is held down the faster the rate at which the time will increase The DOWN ARROW button is used in the same manner as the UP ARROW button except it will cause the time to ...

Page 15: ...mer counts down to 0 Pressing the START STOP button stops the beeper and resets the timer causing the display to return to the original starting time At this point time can be changed using the TIME SELECT buttons or the preset buttons The beeper will also sound for 10 seconds if the alarm time has elapsed during a timing cycle When the STIR OIL function begins the beeper will sound until the ALAR...

Page 16: ...NOT HOLD SHORTENING AT HIGH TEMPERATURE when the fryer is not in use If you expect an elapsed time of one hour or more between cooking close the lid and press the 0 button on the FKM FC model On Models FKM and FKM F set the thermostat to 150º F 7 Shortening changes are determined by the quantity and type of food prepared Excessive boiling and foaming are definite signs of shortening breakdown 8 Af...

Page 17: ...R OIL function is operating in the OFF mode the digital timer activates a STIR OIL function and begins an internal six minute countdown not displayed At the end of the internal countdown the display shows the words STIR then OIL in 5 second intervals and the alarm sounds Depress the ALARM button and stir the shortening freely while it is heating IMPORTANT Before the first cooking operation each da...

Page 18: ...arefully lower basket into pot to prevent shortening splashes 5 Slowly lower the fryer basket into fryer pot 6 Close the lid Make sure the lid snaps shut Make sure the lid hook latches securely under the catch 7 Tighten the spin handle until the lid is firmly sealed Then line up the orange knob on the spin handle with the orange knob at the front of the fryer 8 Activate the timer by pressing the S...

Page 19: ...e fryer at the end of each day If you do not plan to use the fryer for an hour or more turn the thermostat down to 150 and close the lid 15 When you have finished frying for the day turn the FILTER OFF FRY switch to the OFF position FKM FC Operation System Programming Use the following figure and table to set options that apply to each product programs Figure 1 System Programming Sequence ...

Page 20: ... X refers to the appliance type you have chosen 8 Press ENTER PROGRAM MELTCYCL YES This command allows you to set the melt cycle option This is normally set to yes if you are using solid shortening The display will show either YES or NO 9 Press TOGGLE CLEAR until the desired option is displayed PROGRAM MELTCYCL X X refers to the melt cycle option chosen 10 Press ENTER PROGRAM GLBLFLTR 0 This comma...

Page 21: ...ure Fryer Operation 19 Product Programming Use the following figure and table to set a maximum of eight product programs The product programs must be set before cooking can begin Figure 2 Product Programming Sequence ...

Page 22: ...u to specify the cooking temperature for this stage The temperature displayed may be a previously programmed temperature The temperature scale may also display C depending on the system option that is set 8 Press TOGGLE CLEAR and input the cooking temperature for product to be cooked PROGRAM TEMP1 XXX F XXX refers to the cooking temperature you input 9 Press ENTER PROGRAM TEMPCOM1 FLEX TIME This c...

Page 23: ...king time for each stage until the alarm sound The prealarm value displayed may be a previously programmed value 15 Press TOGGLE CLEAR and input the prealarm minutes PROGRAM PREALARM XX XX XX XX refers to the prealarm minutes you input 16 Press ENTER PROGRAM FILTER 0 This command allows you to specify the number of fry cycles you want to complete for this program before a message is displayed remi...

Page 24: ...mark Once the oil reaches the fill mark press the ENTER button The computer will display STIR OIL and automatically enter the STIR OIL mode In this mode the computer will heat the oil to 255 F and hold that temperature 5 Stir the oil freely while it is heating Press the 0 button when finished stirring the oil IMPORTANT Before the first cooking operation each day stir the shortening freely while it...

Page 25: ...nd signal with a series of audible beeps Press the selected number once again to stop the cook cycle Fifteen seconds before the end of the cook cycle the program will automatically release the pressure from the fryer For your safety the lid will not unlock even at the end of the cook cycle until the pressure has been fully released Hot steam will escape when you open the lid possibly causing sever...

Page 26: ...Electric Pressure Fryer Maintenance 24 Maintenance For maintenance information refer to Electric Pressure Fryer MODELS FKM FKM F FKM FC Installation and Operation Manual LI0102 ...

Page 27: ...SSEMBLY SB1910 Figure 4 Table 4 DRAIN MOTOR PIPING ASSEMBLY N A Figure 5 Table 5 DRAIN VALVE PLUGS SB1999S Figure 6 Table 6 DOMESTIC FRONT PANEL FKM FKM F EUROPEAN FRONT PANEL FKM FKM F AN19108100 AN19108200 Figure 7 Table 7 FRONT PANEL FKM FC AN19106400 Figure 8 Table 8 LID TOP ASSEMBLY SB1992S Figure 9 Table 9 OIL VAT ASSEMBLY AN16010200 Figure 10 Table 10 QUICK DISCONNECT ASSEMBLY AN19103300 SB...

Page 28: ...1 GASKET O RING 2 222 5 PV0001 1 VALVE POP SAFETY 1321148 6 FT0066 1 ELL REDUCER 3 4 X 1 2 90 DEG 7 FT0235 1 NIPPLE 1 2 X C SS 8 FT0190 1 ELL STREET 1 4 90 DEG CP 9 FT0084 1 COUPLING BRASS 1 4 10 FT0563 1 FITTING COMPRESSION 11 FT0067 1 BUSHING C110JO 3 4 X 1 2 CP 12 FT0234 1 NIPPLE 1 4 X 1 1 2 SS 304 13 C0657 1 COVER DEAD WEIGHT VALVE FKM 14 B0969 1 BODY DEAD WEIGHT VALVE FKM 15 W0201 1 WEIGHT VA...

Page 29: ...65 1 DECAL NOTICE LOST MANUAL 6 N0527 1 DECAL SAFETY INSTR FRYERS 7 N0175 1 DECAL SLIPPING ADMONITIONS 8 N0176 1 DECAL INSTR SAFETY MANUAL 9 P0022 1 HANDLE PULL SS P60 1010 10 RIV172 3 RIVET 1 8 X 1 4 CS PLT POP 11 SB1951 1 INSIDE DOOR POCKET MAGNET WELD FKM 12 SCR008 6 SCREW 10 X 1 2 PHIL TRUSS HD 13 SCR383 2 SCREW 10 24 X 1 2 PHIL TRUSS HD 14 WFKMA178 1 DOOR FRYER OUTSIDE WELD 15 N0153 1 DECAL F...

Page 30: ...Electric Pressure Fryer Replacement Parts 28 Figure 5 Drain Motor Piping Assembly ...

Page 31: ...IS 3 16 X 1 1 4 14 F0253 1 PIN CLEVIS 3 16 X 1 3 4 15 SP0014 2 SPACER ALUM 5 X 125 16 SP0034 2 SPACER DRAIN VALVE BRKT FRYERS 17 NUT253 2 NUT 6 32 S S 18 8 NYLON 18 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 19 LZ0130 1 SWITCH ACT COVER FKMA247 20 S0054 1 SWITCH MICRO BZ 2RW822 A2 21 H0089 1 HANDLE SUPPORT PLATE 22 N0285 1 DECAL FKM F DRAIN HNDL PLATE 23 SCR194 2 SCREW 6 32 X 1 SL RD HD MS 24 H0215 1 HAND...

Page 32: ...Electric Pressure Fryer Replacement Parts 30 Figure 6 Drain Valve Plugs Table 6 Drain Valve Plugs Parts ITEM PART QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0243 2 PLUG 3 8 SQ HEAD PIPE ...

Page 33: ...Table 7 Domestic European Front Panel FKM FKM F Parts ITEM PART QTY DESCRIPTION 1 N0522 1 DECAL CTL PNL FKM FKMF 2 S0104 1 SWITCH RKR DPDT 15A 250V LAMP 3 TI0032 1 TIMER 230V DIGITAL 4 BUTTON 4 PL0004 1 PILOT LIGHT ROUND 250V 5 T0075 1 THERMOSTAT SOLID STATE FRYER 6 K0040 1 KNOB S S STRAT T0075 ...

Page 34: ...Replacement Parts 32 Figure 8 Front Panel FKM FC Table 8 Front Panel FKM FC Domestic Parts ITEM PART QTY DESCRIPTION 1 N0524 1 DECAL CTL PNL FKMFC 2 S0104 1 SWITCH RKR DPDT 15A 250V LAMP 3 CP0039 1 CONTROLLER VFD LESS HARNESS ...

Page 35: ...Electric Pressure Fryer Replacement Parts 33 Figure 9 Lid Top sheet 1 of 4 ...

Page 36: ...Electric Pressure Fryer Replacement Parts 34 Figure 9 Lid Top Sheet 2 of 4 ...

Page 37: ...Electric Pressure Fryer Replacement Parts 35 Figure 9 Lid Top Sheet 3 of 4 ...

Page 38: ...Electric Pressure Fryer Replacement Parts 36 Figure 9 Lid Top Sheet 4 of 4 ...

Page 39: ...NT LOCK 15 FT0407 1 PLUG HOLE 3 8 SHORT PRONG 16 F0026 1 ROLL PIN 5 32 X 3 4 Figure 9 sheet 4 SB1989 1 LID LOCKING ASSY W INSERT FKM 1 F0353 1 PIN LOCKING FKM LGF LPF 2 G0016 1 GASKET FKM LID BONDED SILICON 3 S0155 1 SPRING LOCKING PIN W LID INSERT 4 B0857 1 BUSHING BRONZE 3 8X9 16X5 8 5 P0115 1 LID INSERT FKM 6 FK0010 1 LID FKM CAST ALUM 7 C0674 1 LID COVER AND ARM GUIDE FKM 8 F0107 1 LOCK KEY PI...

Page 40: ...Electric Pressure Fryer Replacement Parts 38 Figure 10 Oil Vat Assembly ...

Page 41: ...004 1 NUT SCREEN RETAINING FKM F 9 WB16010600 1 FILTER VAT WELD QUIK DISC 10 FKMA357 1 COVER FILTER VAT 11 N0395 1 DECAL VAT COVER SAFETY WARN 12 SB7675 1 CRUMB BASKET WELD LG VAT ASSY Figure 11 Quick Disconnect Assembly Table 11 Quick Disconnect Assembly Parts ITEM PART QTY DESCRIPTION 1 B0996 1 BALL 11 16 STEEL BEARING 2 FT0429 1 QUICK DISCONNECT PUMP SIDE 3 FT0500 1 QUICK DISCONNECT VAT SIDE 4 ...

Page 42: ...TR 3 TB0065 2 TERM BLOCK 4 CONDUCTOR W MTG FOOT 4 TB0068 1 TERM BLOCK END PLATE 5 TB0069 1 TERM BLOCK JUMPER BAR not shown 6 R0148 1 RELAY 3 POLE 42CF35AG 7 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 8 F0097 2 FUSE 15A 300V SC15 TIME DELAY 9 R0134 3 RELAY MERCURY MDI 60NO220A 10 F0154 2 BUSHING BLK 1 3 16 HEYCO SNAP 11 F0342 3 CLAMP CABLE 3 16 12 FH0001 2 FUSE HOLDER 15A 300V HPF EE 13 FT0080 1 CONNECTOR ...

Page 43: ...OCK 4 CONDUCTOR W MTG FOOT 5 TB0068 1 TERM BLOCK END PLATE 6 R0134 3 RELAY MERCURY MDI 60NO220A 7 W0054 1 TRANSFORMER ASSY 240V 8 TB0069 1 TERM BLOCK JUMPER BAR not shown 9 F0154 2 BUSHING BLK 1 3 16 HEYCO SNAP 10 R0044 2 RELAY X 40 SGL FRYER 11 F0097 2 FUSE 15A 300V SC15 TIME DELAY 12 F0158 1 BUSHING BLK 1 2 HEYCO SNAP 13 F0342 3 CLAMP CABLE 3 16 14 FH0001 2 FUSE HOLDER 15A 300V HPF EE 15 FT0080 ...

Page 44: ...e 14 Solenoid Valve Assembly Table 14 Solenoid Valve Assembly Parts ITEM PART QTY DESCRIPTION 1 FT0249 1 CONNECTOR 3 8 STR FLEX LIQUIDTITE 2 FT0396 1 PIPE DEAD WT TO BAFFLE BOX 3 SV0001 1 VALVE SOLENOID HV 214 761 2 240V 4 FT0563 1 FITTING COMPRESSION ...

Page 45: ... Figure 15 2 BRUSH L TIPPED 40152 B0063 Figure 15 3 BRUSH LONG 5702 B0051 Figure 15 4 BRUSH POT SCRUBBER WHITE B0049 Figure 15 5 BRUSH SHORT 6175 B0052 Figure 15 6 CORD SET FKM FC 7 SB7655 Figure 15 7 FILTER HOSE FEMALE SOCKET SB2332 Figure 15 8 FILTER VAT DOLLY FKM F SB7650 Figure 15 9 INSULATED MITT 13 G0052 Figure 15 10 Figure 15 Accessories 1 2 3 4 5 6 7 8 9 10 ...

Page 46: ...MENT WFKMA341 Figure 16 9 DRAIN PIPE CONDENSATE FKM FKMA260 Figure 16 10 FILTER FKM F 13 5 X 20 5 FI0007 Figure 16 11 OUTLET BOX ON FKM ONLY FOR POWERING FKF SB1953 Figure 16 12 PROBE ASSEMBLY KIT COMPUTER SB1938 Figure 16 13 SEMI AUTOMATIC HOSE ASSEMBLY FKM only SB1990 Figure 16 14 SIDE CABINET L R FKM DNF FKMA399 Figure 16 15 SLIDE UHMW U SHAPE 5 X 1 8ID S0106 Figure 16 16 STRIKER PLATE DOOR CAT...

Page 47: ...Electric Pressure Fryer Replacement Parts 45 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ...

Page 48: ...Electric Pressure Fryer Wiring Diagrams 46 Wiring Diagrams Figure 17 FKM F 208V 220V 240 M ...

Page 49: ...Electric Pressure Fryer Wiring Diagrams 47 Figure 18 FKM F 220V 380V 230V 400V 240V 415V M ...

Page 50: ...Electric Pressure Fryer Wiring Diagrams 48 Figure 19 FKM FC 208V 220V 240V Sheet 1 of 4 ...

Page 51: ...Electric Pressure Fryer Wiring Diagrams 49 Figure 19 FKM FC 208V 220V 240V Sheet 2 of 4 ...

Page 52: ...Electric Pressure Fryer Wiring Diagrams 50 Figure 19 FKM FC 208V 220V 240V Sheet 3 of 4 ...

Page 53: ...Electric Pressure Fryer Wiring Diagrams 51 Figure 19 FKM FC 208V 220V 240V Sheet 4 of 4 ...

Page 54: ...Electric Pressure Fryer Wiring Diagrams 52 Figure 20 FKM FC 220V 380V 230V 400V 240V 415V Sheet 1 of 4 ...

Page 55: ...Electric Pressure Fryer Wiring Diagrams 53 Figure 20 FKM FC 220V 380V 230V 400V 240V 415V Sheet 2 of 4 ...

Page 56: ...Electric Pressure Fryer Wiring Diagrams 54 Figure 20 FKM FC 220V 380V 230V 400V 240V 415V Sheet 3 of 4 ...

Page 57: ...Electric Pressure Fryer Wiring Diagrams 55 Figure 20 FKM FC 220V 380V 230V 400V 240V 415V Sheet 4 of 4 ...

Page 58: ...Electric Pressure Fryer Notes 56 Notes ...

Page 59: ...Electric Pressure Fryer 57 ...

Page 60: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0192 0808 ...

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