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bjm SV1500CF Installation, Operation & Maintenance Manual Download Page 24

START-UP REPORT FORM 

 

L1-L2 

L2-L3 

L3-L1 

Amperage load connection, pump on 

 L1 

L2 

L3 

FINAL CHECK 

Is pump secured properly? 

 Yes 

 No 

Was pump checked for leaks? 

 

 Yes 

 No 

Do check valves operate properly? 

 

 Yes 

 No 

Flow: Do pumps appear to operate at proper rate? 

 Yes 

 No 

Noise level: 

Acceptable 

 

Unacceptable 

 

Comments: 

 

Installed by:  

Company:  

Person:  

Date:  

 
 
 
 

Summary of Contents for SV1500CF

Page 1: ...e Pumps Single Phase 115V 230V CAST IRON SINGLE PHASE SV400F SV750CF SV1500CF Read this manual carefully before installing operating or servicing these pump models Observe all safety information Failure to comply with instructions may result in personal injury and or property damage Please retain these instructions ...

Page 2: ...E WIRING INSTRUCTIONS 9 OPTIONAL FLOAT CONNECTION 11 TROUBLE SHOOTING 11 PUMP WILL NOT RUN 11 PUMP RUNS BUT DOES NOT DELIVER RATED CAPACITY 12 SERVICING YOUR SUBMERSIBLE PUMP 12 MAINTAINING YOUR PUMP 12 CHANGING SEAL OIL 13 EXPLODED VIEW OF SV400F 14 EXPLODED VIEW OF SV750CF 15 EXPLODED VIEW OF SV1500CF 16 SVF SERIES PARTS LIST 17 SINGLE PHASE WIRING DIAGRAMS 115V 230V 18 MODELS SV400F 18 MODELS S...

Page 3: ...0 399 7784 Information including pump data sheets and performance curves is also available on our web site www bjmpumps com For assistance with your electric power source please contact a certified electrician Please pay attention to the following alert notifications They are used to notify operators and maintenance personnel to pay special attention to procedures to avoid causing damage to the eq...

Page 4: ...f overheated Do not operate the pump with a worn or damaged electric power cable Death or serious injury could occur Never attempt to alter the length or repair any power cable with a splice The pump motor and pump motor and cable must be completely waterproof Damage to the pump or personal injury may result from alterations After the pump has been installed make sure that the pump and all piping ...

Page 5: ... model numbers and serial numbers from the pumps and control panel on the front of this instruction manual for future reference Give it to the owner or affix it to the control panel when finished with the installation If anything appears to be abnormal contact your BJM Pumps distributor or BJM Pumps LLC If damaged the pump may need to be repaired before use Do not install or use the pump until app...

Page 6: ...ate fully or partially submerged Avoid running the pump dry for extended periods of time Refer to data sheet for minimum submersion depth for your particular model Data sheets can be obtained online at www bjmpumps com or by calling BJM Pumps LLC at 860 399 5937 As a general rule SVF Series side discharge pumps can pump down to a level above the suction cover Pumping lower than the cover will perm...

Page 7: ... to check the correct pump rotation 1 By looking at the impeller the rotation of the impeller should be counter clockwise as shown in the picture below 2 By looking from the top of the pump Since the impeller cannot be seen the best way to check the rotation is to check the kick back motion of the pump when the pump just starts The kick back motion of the pump should be counter clockwise as shown ...

Page 8: ...ts should not exceed 10 times per hour MANUAL OPERATION All SVF models are provided with a 50 15 m power cable NEVER splice the power cable due to safety and warranty considerations Always keep the plug end dry Do not alter the length or repair any power cable with a splice The pump motor and cable must be completely waterproof Damage to the pump or personal injury may result from alterations The ...

Page 9: ... YOUR PROTECTION ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE BEFORE HANDLING Single phase pumps are supplied with a three prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN The three prong plug must be inserted into a mating three prong grounded receptacle IF the installation does not have such a receptacle it m...

Page 10: ...10 Figure 1 SV400F 115 and SV750F 115 control Figure 2 SV750F 230 and SV1500F 230 control ...

Page 11: ...pplied as a manual ON OFF control A wide angle float can be wired in series with the thermal sensors to allow the pumps to operate in an automatic mode See the wiring diagram provided in this manual for proper connection A separate alarm control with float is available as an option from BJM Pumps TROUBLE SHOOTING Disconnect the power source to the pump BEFORE attempting any type of trouble shootin...

Page 12: ...t all electrical service work be performed at the factory to insure that the materials and assembly methods meet BJM standards MAINTAINING YOUR PUMP Pump should be disconnected from the electric power supply before proceeding to do any service or maintenance Pump should be inspected at regular intervals At least 2 times per year More frequent inspections are required if the pump is used in a harsh...

Page 13: ... screws holding the suction cover 6 Remove the suction cover 7 Remove the impeller 8 Remove the inspection screw for the oil chamber pos 50 08 Pour out a small sample of the oil If it is milky white or contains water then the oil and possible the mechanical seal should be changed If an oil change is needed 9 Remove the screws that hold the oil chamber cover in place remove the oil 10 Replace the m...

Page 14: ...14 EXPLODED VIEW OF SV400F ...

Page 15: ...15 EXPLODED VIEW OF SV750CF ...

Page 16: ...16 EXPLODED VIEW OF SV1500CF ...

Page 17: ...t Kit 31D Oil Sensor w Wire 202409 202409 202409 31E Ground Wire w Ring Term 203145 203145 203145 32 Power Cord Line Clip 203161 203161 203161 33 Sensor Cord Line Clip 203163 203163 34 Handle 202517 202517 202517 35 Rods Bolts 202665 202666 202668 38 Discharge Nipple 2 202531 202531 38 Discharge Nipple 3 202534 38E Discharge Elbow 202558 202557 38E 1 Gasket Disch Elbow FKM 203209 203209 38F Discha...

Page 18: ...18 SINGLE PHASE WIRING DIAGRAMS 115V 230V MODELS SV400F ...

Page 19: ...19 MODELS SV750CF SV1500CF ...

Page 20: ...stator winding and allow for longer pump life The sensor cable consists of four leads two are connected to the Seal Minder and two are connected to the thermal sensor switches located in the stator windings Note on 400 models the sensor and power are in a single cable These four leads run to the pump control panel and connect to the proper connections points for seal alarm and thermal cut off The ...

Page 21: ...T IS EXPRESSLY AGREED THAT THIS SHALL BE THE SOLE AND EXCLUSIVE REMEDY OF BJM PUMPS LLC S DISTRIBUTORS AND CUSTOMERS UNDER NO CIRCUMSTANCES SHALL BJM PUMPS LLC BE LIABLE FOR ANY COSTS LOSS EXPENSE DAMAGES SPECIAL DAMAGES INCIDENTAL DAMAGES OR CONSEQUENTIAL DAMAGES ARISING DIRECTLY OR INDIRECTLY FROM THE DESIGN MANUFACTURE SALE USE OR REPAIR OF THE PRODUCT WHETHER BASED ON WARRANTY CONTRACT NEGLIGE...

Page 22: ...No Condition of Equipment New Good Fair Poor Condition of Cable Jacket New Good Fair Poor Rotation Direction of Impeller Rotation viewed from bottom Use C W for clockwise CC W for counterclockwise Resistance of cable and Pump Motor measured at pump control Red Black ohms Red White ohms White Black ohms Resistance of ground circuit between control panel and outside of pumps Ohms MEG OHM CHECK OF IN...

Page 23: ... no Number of pumps operated by control panel NOTE At no time should hole be made in top of control panel unless proper sealing devices are utilized Short Circuit protection Type Number and size of short circuit device s Amp rating Overload type Size Amp rating Do protective devices comply with pump motor amp rating Yes No Are all pump connections tight Yes No Is the interior of the panel dry Yes ...

Page 24: ...pump on L1 L2 L3 FINAL CHECK Is pump secured properly Yes No Was pump checked for leaks Yes No Do check valves operate properly Yes No Flow Do pumps appear to operate at proper rate Yes No Noise level Acceptable Unacceptable Comments Installed by Company Person Date ...

Page 25: ...NOTES ...

Page 26: ...mark of BJM Pumps LLC Copyright 2009 2013 BJM Pumps LLC All rights reserved 123 Spencer Plain Road PO Box 1138 Old Saybrook CT 06475 USA Phone 860 399 5937 Fax 860 399 7784 Email sales bjmpumps com Web Site www bjmpumps com ...

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