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14. Troubleshooting 

Check once again before considering malfunctions. 

If  a  malfunction  occurs,  first  read  the  manual  thoroughly  and  inspect  the  following,  and  if  the 

nonconformance still persists, contact your supplier. 

Symptom 

Cause 

Solution 

No raising performed. 

<Motor does not turn> 

Defective  power  cable  connection  or  broken 

wire 

 

Check cable connection and for broken wires 

Magnet switch thermal operated 

Check the cause and press the reset button 

Primary breaker is OFF 

Turn ON the primary breaker 

Roof sensor has operated 

Check the cause and cancel 

<Motor is turning> 

Motor is reversing 

 

Switch power cable R and T 

Lack of hydraulic oil. 

Replace hydraulic fluid 

Overload 

This is normal; vehicle will not rise above limits 

Natural 

lowering 

occurs. 

1.0mm/5 min. max. natural lowering 

Within tolerances; this is normal 

Hydraulic oil leak from pipes 

Tighten pipes 

Hydraulic oil leak from cylinder 

Replace cylinder gasket 

Rise speed is slow 

Overload 

Vehicle  is  on  the  edge  of  tolerances.  Check 

vehicle weight 

Abnormal noise 

Lack of hydraulic oil. 

Replace hydraulic oil 

No more grease on post sliding surfaces 

Apply oil to the designated sites 

Pipes not secured 

Secure pipes 

Cover not secured 

Secure cover 

 

 

 

 

 

 

 

15. Installation and Relocation 

If installing or moving the lift, consult your supplier. 

If moving the lift, have your supplier implement an inspection. 

 

 

16. Disposal 

If disposing of the lift, separate the ferrous metals, non-ferrous metals, plastics, and hydraulic oil, and then 

process as industrial waste. In particular, there are legal obligations regarding how to process hydraulic oil. 

Dispose of it in a proper manner, in accordance with relevant laws and ordinances. 

 

If repairing electrical systems, make sure to turn OFF the power first. 

 

Warning 

Summary of Contents for SPA4000

Page 1: ...st full performance but also vehicle falling and personal injury so make sure to thoroughly understand the device before use Further store this manual carefully and if it should be lost request a repl...

Page 2: ...d if it should be lost request a replacement promptly from your supplier The definitions and warning symbols for Danger Warning and Caution in this manual are described below Warning displays are impo...

Page 3: ...ter 16 9 3 Lifting up a Vehicle and Stopping the Lift 17 9 4 During Work 18 9 5 Lowering Operations 18 9 6 Drive out Exit the Vehicle 19 9 7 Options 19 10 Clean up After Service Work 20 11 Maintenance...

Page 4: ...anual during start of work inspections and periodic inspections 4 If an abnormal noise occurs during operations or the status is different from normal operations prohibit lift use and contact your dea...

Page 5: ...stallation and removal is strictly prohibited There is a risk of the supporter set detaching and the vehicle falling Do not rock a raised vehicle strongly There is a risk of the supporter set detachin...

Page 6: ...he safety equipment is strictly prohibited There is a risk of disabling operations or of a major accident Strictly observe the designated vehicle front back orientation There is a risk of vibration fa...

Page 7: ...the arms as evenly as possible and check that the arm is securely mounted to the arm restraint device before raising a vehicle 12 The lengths of the swing arms may differ at the front and back of the...

Page 8: ...st once a day extends the lift service life Other 1 Do not modify the lift without permission from the manufacturer There is a risk of poor performance and major accidents 2 If a defect is discovered...

Page 9: ...ls Caution and Inspection Decals Nameplate Also shows lift performance Runout decal Raise and Lower labels If a decal is worn defaced or peeling during use buy and correctly mount new ones promptly Ca...

Page 10: ...arm freely When the arm is set release the lever to operate the arm restraint device and lock the arm At the lift s lowest point the arm restraint device release lever releases automatically and when...

Page 11: ...t is there to prevent disconnection when raising the supporter Align the orientation of the vehicle side seal and the rubber supporter gutter and raise the supporter to set the side seal in the rubber...

Page 12: ...operations lever stops the motor and the hydraulic fluid is stopped by the check valve so the cylinders stop where they are Lower Lowering the operations lever opens the lowering valve so the hydrauli...

Page 13: ...g a tall vehicle such as a wagon or RV when the roof of the vehicle touches the roof sensor the lift stops electrically to prevent the vehicle roof striking the post beam Stop tall vehicles and those...

Page 14: ...e over the lift performance or raising the pressure within the hydraulic circuit abnormally due to a malfunction will release hydraulic pressure to prevent lift damage and malfunction Built into the g...

Page 15: ...ed or warped Visual Operations lever Are operations OK Inspect visually Is return to neutral position sure and certain Visual Lowering stop device When raising does the lowering stop hook operation ma...

Page 16: ...escribed below For the model s center of gravity position see the vehicle s service manual If the vehicle s center of gravity is outside the following range when raised the vehicle s balance will be u...

Page 17: ...point correctly Incorrect setting risks the supporter detaching and the vehicle falling or being damaged Replace promptly if the supporter rubber is damaged or worn There is a risk of the supporter d...

Page 18: ...ntal front back left and right before pressing the operations lever to raise the vehicle to the desired height Check that while Do not raise a vehicle when the arm restraint device is not functioning...

Page 19: ...hicle strongly Prohibit anyone other than workers from entering the lift area Do not leave a raised vehicle unattended for long periods of time Check that the lowering stop hook is ON before starting...

Page 20: ...hments Adjustable supporter standard Adjustable supporter S 121 to 161mm 97 to 117mm LA LB HA HB With guard Without guard With guard Without guard 169 to 233mm 256 to 430mm Even if the tires touches t...

Page 21: ...ication implementation 11 3 Swing arm Stopper check thickness deformation droop 11 4 Supporter Supporter rubber and adjustment screws Any damage or wear Roof sensor Operations checks See roof sensor P...

Page 22: ...adjust so that the lock rod gap when the carriage is at its lowest position Fig A on the right is 1 to 2mm 2 Raise the lift 50mm min and check that there is firm bite between the runout device lock ge...

Page 23: ...nce Grease Coat the outer cylinder circumference with grease using a brush etc Arm restraint device Grease Use a brush to coat the arm restraint device handles and shafts etc with grease 4 sites Arm p...

Page 24: ...olts with 100N m torque 2 Check that there are no abnormalities such as bulges or cracks in the floor around the anchor bolts 3 Tighten the bolts M16 that secure the post and base using 250N m torque...

Page 25: ...iages and check that the difference between the M and S sides is 1mm max If the difference in the measured M and S values is 1mm or greater increase the tension of the lower carriage to align the heig...

Page 26: ...oil tank to the regulation amount 8 5L Raise the lift and check that there are no abnormalities Further the device uses gear pumps and performance is greatly affected by the hydraulic fluid used so ma...

Page 27: ...s Also replacement may be necessary sooner than described below depending on operation condition and environment and some parts not cited here may require replacement Ask your supplier about the repla...

Page 28: ...77s 50Hz Hydraulic fluid ISO standards VG32 hydraulic fluid Total oil amount 8 5L Model SPA4000W Performance 4 000kg Lifting height 1 800mm Operating Method Lever type Power 3 phase 220 380 415V 50 6...

Page 29: ...al lowering Within tolerances this is normal Hydraulic oil leak from pipes Tighten pipes Hydraulic oil leak from cylinder Replace cylinder gasket Rise speed is slow Overload Vehicle is on the edge of...

Page 30: ...required 2 The damage or trouble caused by the modification that affects the originally designed functions 3 Any consumable parts that need to be replaced 4 The damage or trouble caused by natural dis...

Page 31: ...lity of spare parts The spare parts is available for 8 years after discontinuing manufacturing Contact your supplier for any information regarding to the after service When contacting your supplier pr...

Page 32: ...SUGIYASU CORPORATION 3 21 4 CHOME HONGO CHO TAKAHAMACITY AICHI JAPAN 444 1394 TEL 81 566 53 1126 FAX 81 566 53 1844 http www bishamon co jp EOM SPA4000W 1606 PT...

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