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BIRO 109PCM, Operating And Service Manual, Page: 4 / 32

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Summary of Contents for 109PCM

Page 1: ... 3 B MODEL 109PCM HORIZONTAL SLICER OPERATING and SERVICE MANUAL PARTS LIST GENERAL INSTRUCTIONS IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment ...

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Page 3: ...MENT MACHINE OPERATION OPERATION SEQUENCE RECOMMENDED SPARE PARTS LIST OPERATOR S NOTES LIMITED WARRANTY CONVEYOR OPTION DIAGRAMS CONVEYOR WIRING DIAGRAM OPERATOR S SIGNATURE PAGE 1 2 3 4 4 6 6 7 8 9 24 28 5 10 11 12 19 20 23 25 26 27 SLICER BLADE REMOVAL LUBRICATION WIRING DIAGRAM 200 208 230 460V 60HZ 3PH PARTS DIAGRAMS ...

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Page 5: ...ne without proper training and supervision All operators should be thoroughly familiar with the procedures contained in this Manual Even so BIRO cannot anticipate every circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the SHARP KNIFE BLADE No one under eighteen 18 years of...

Page 6: ...s Machine in any Way From its Original Form This Machine in its Original Form Meets the Intent of O S H A Applicable Standards DO NOT Operate Machine With Missing Parts ALWAYS Comply with all Regulations for Food Handling Packaging and Storing ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Cleaning or Servicing PROMPTLY REPLACE Any Worn or Ille...

Page 7: ...one revolution by hand by Pressing and Holding the BRAKE RELEASE button with your left hand Open the Blade Door with your right hand and rotate the back flat edge of the blade clockwise The blade may also be turned by hand to the most convenient position for disassembly assembly removal of product scraps cleaning etc 8 Check Blade Rotation the blade must travel downward through the product When fa...

Page 8: ...exing clutch Scale A the inside thickness scale range is 1 16 1 6mm to 6 4mm Scale B the outside thickness scale range is 5 16 7 9mm to 1 28 6mm To adjust the Thickness Range on scale A Loosen the 9 16 hex head screw item number PCM607 attaching the Draw Lever to the eccentric hub with a box end wrench Place the 9 16 hex head screw into the threaded hole marked A on the Eccentric Hub and Tighten T...

Page 9: ...uct at 22 2mm thick Press the Green Start Button Product will advance toward the blade automatically in thickness increments as adjusted above When the Product Pusher Assembly has completely advanced to the left the slicer will shut off Open the Loading Chamber Cover Squeeze the hand lever and move the Product Pusher Assembly to the right to the desired location for reloading the next product to b...

Page 10: ...omplete open the Loading Chamber Cover and while squeezing the hand lever of the Product Pusher Assembly move it to the right to the desired location Open the Receiving Chamber Cover and remove the cut product Close the Receiving Chamber Cover Clean the Product Gripper of any surplus Repeat the previous steps INTERLOCK SYSTEM The Horizontal Slicer can only Start after the Blade Door Clutch Door an...

Page 11: ...th your right hand to desired position Release the Brake Release button Turn the main disconnect switch Red Handle OFF and Unplug the Horizontal Slicer from the Power Source before removing the Blade Use a 9 16 Box Wrench to loosen only the outer 4 fasteners Do not loosen the center fastener Grip the back flat edge of the blade firmly with one hand and use the other hand to loosen and remove the 4...

Page 12: ...pproved It is necessary to lubricate the Feed Screw with the Spray weekly or when excessive drag is felt 1 Always turn OFF the Slicer Disconnect the Power Cord Unplug Power Cord from the Electrical Outlet 2 Open the Load Chamber Cover Between the top Cover and the Loading Chamber wall locate the Feed Screw between the Slot 3 Spray the Feed Screw Lightly the entire length 4 Pull the Product Pusher ...

Page 13: ...tral It will not turn rancid contaminate or taint food products It is odorless tasteless colorless and non toxic TEST ASTM Method Typical Test Results Consistency Spec Grav 25C 25C D4052 0 87 Viscosity Saybolt 100ºF D445 355 Viscosity Kin 40ºC D445 68 Flash Point COP Flash D92 430ºF Pour Point D97 5ºF to 10ºF Color Taste Odor LATM092 145 None Operating Range Min ºF Max ºF N A Haynes Manufacturing ...

Page 14: ...10 109PCM ELECTRICAL DIAGRAM ...

Page 15: ...11 ...

Page 16: ...12 47 7 8 9 10 11 14 1 48 46 45 37 36 39 40 41 42 43 36 38 27 26 25 24 15 16 21 23 22 29 28 4 5 30 31 35 21 34 33 13 12 6 5 4 3 6 5 2 19 17 18 32 44 20 ...

Page 17: ...x 5 16 25 PC012 Tray safety switch spacer 26 PC168 Loading receiving chamber switch 27 RHS073S Round head screw 8 32 x SS 28 PC038 1 Connecting plate 29 AN15S Acorn nut 20 SS 30 T3067 Safety cover hinge 31 14593 Belleville spring SS washer 32 HN15S Hex nut 20 SS 33 PC035 Chamber cover hinge hinge pin 34 PC178 Chamber cover bumper 35 PCM537 Top panel 36 PC154 Brake release switch 37 PC031 Legend pl...

Page 18: ...ia 9 HHSM068 Hex head screw m10 x 1 5 x 70 mm STL plated 10 HHS049S Hex head screw 5 16 18 x SS 11 PCM571 Feed screw product pusher 12 PCM552 Holding plate rh 13 PCM554 Spacer feed screw shaft rh 14 PCM565 Angular contact bearing 25mm 15 PCM551 Seal bearing cap rh holding plate 16 PCM553 Seal feed screw shaft rh side G40 x 52 x5 17 HHS025S Hex head screw 20 x SS 18 PCM587 Guide bushing product pus...

Page 19: ...t LH side G35 x 42 x 4 17 FHS33S Flat head screw 20 x SS 18 PCM571 Feed screw product pusher 19 HHS010S Hex head screw 10 32 x SS 20 VTS7130 Cord strain relief 21 PCM559 Spacer limit switch 22 PCM591 Limit switch product pusher 23 RHS21S Round head screw 10 32 x 1 SS 24 LW05S Lock washer 10 SS 25 HHS049S Hex head screw 5 16 18 x SS 26 PCM558 Slide bar assembly 27 PCM562 Splash guard bottom 28 FW06...

Page 20: ...x head screw 28 x SS 18 FHS360S Flat head screw 28 x SS 25 24 20 33 34 36 2 4 1 9 27 28 3 19 11 20 21 22 23 7 5 6 18 16 17 13 15 14 31 38 37 19 PCM595 Locking bolt Linkage arm 20 PCM596 Spacer draw arm 21 31 14 01 Ball bearing 22 31 14 02 Locking ring 23 31 14 Draw lever 24 PCM607 Shoulder bolt eccentric hub cap 25 PCM600 Adjustment handle linkage arm 26 SSS30S Set screw 16 x cup pt SS 27 PCM613 H...

Page 21: ... x SS 26 PCM560 Actuator limit switch 27 PCM587 Guide bushing product pusher handle 7 6 5 2 10 2 24 11 9 8 12 14 13 22 21 20 19 23 17 16 Fig Item Number Description 15 18 3 4 1 Product Pusher Handle Assemblied Bellevile Disc Spring Assembly 13 14 17 15 11 6 26 25 25 26 27 27 1 PC080 Gripper 2 PC005 Slide washer 3 PCM619 Product pusher 4 HHS049S Hex head screw 5 16 18 x SS 5 PC003 Spring housing 6 ...

Page 22: ...her SS 12 LW10S Lock washer SS 13 HN15S Hex nut 20 SS 14 AN15S Acorn Nut 20 SS 15 PC035 Chamber cover hinge hinge pin 16 PC038 1 Connecting plate 17 PC229 Receiving chamber cover assembly 18 PC270 Warning label sharp knife blade 19 375 Drive screw SS 20 PCM508 Frame w loading tray frame door 21 PC071 Surplus catch tray 22 PCM525 Support bracket receiving chamber 23 PC161 Strain relief fitting 24 2...

Page 23: ... contact NO 25 226EE OL08 5LOverload B18K L 5 5 8 5A 26 226EE GO Contactor LS05 10 GO 24V 27 PCM530 Wire raceway 20 28 PCM529 Wire raceway 8 29 BLK322 Ground block 30 PCM527 Din rail terminal block 8 31 EMG92015 Internal jumper 3 pole 32 PCM536 Internal jumper 4 pole 33 PC281 Strain relief 34 241 LN1 Lock nut 35 241 LN Lock nut 36 14535 Gasket 3 16 x 1 density foam tape 37 PCM519 Wire diagram 38 P...

Page 24: ... 37 1 2 3 4 19 20 21 22 23 34 22 20 21 35 32 29 31 8 9 30 25 5 6 7 9 8 11 10 25 5 28 25 26 38 36 17 18 24 25 26 12 15 Conveyor Assembly Item NO PC375 16 27 29 25 33 8 14 13 provide serial NO provide serial NO 40 ...

Page 25: ...e thd 18 PC322 Closure cap 12 pin receptacle 19 BLK313 Din rail 6 LG 20 PC152 Terminal 21 BLK322 Ground terminal 22 BLK323 End barrier 23 PC325 Subplate conveyor control enclosure 24 PC367 Hanger RH 25 FW06S Flat washer SS 26 HHS025S Hex head screw 20 x 27 PC366 Hanger LH 28 PCM639 Left support receiving chamber 29 HN15S Hex nut 20 SS 30 PC336 Mounting bracket strain relief 31 LW10S Lock washer SS...

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Page 27: ...17 LW10S Lock Washer SS 18 HN15S Hex Nut 20 SS 19 SSB40S Shoulder Bolt 5 16 18 x SS 20 LW15S Lock Washer 5 16 SS 21 HN20S Hex Nut 5 16 18 SS 22 HHS025S Hex Head Screw 20 x SS 23 PC316 Drive Tension Bracket RH 24 PC317 Drive Tension Bracket LH 25 PC352 Spacer Drive End 26 PC314 Power Roller 2 OD x14 41LG 27 PC386 Strain Relief Power Roller 28 SSS025S Set Screw 8 32 x 3 16 SS 2 Req d 29 PC159 Strain...

Page 28: ...24 CONVEYOR OPTION WIRING DIAGRAM ...

Page 29: ...ION 2 PC005 SLIDE WASHER PRODUCT PUSHER 1 PC025 FASPIN PRODUCT PUSHER 1 PC078 BLADE SHAFT SEAL 1 PC124 BLADE SMOOTH 1 PC125 BLADE SERRATED 3 PC132 BELLEVILLE DISC SPRING 1 PCM591 LIMIT SWITCH 2 PCM596 SPACER DRAW ARM 1 VTS7177 FUSE 2A 2 31 14 01 BEARING ...

Page 30: ...26 OPERATOR S NOTES ...

Page 31: ...AVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW ...

Page 32: ... only by a certified electrician BIRO is not responsible for service charges or labor required to re place any part covered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MERCHAN...

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