BIRD Termaline 8890 Series Instruction Book Download Page 10 | Manualshive

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Table of Contents

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Safety Symbols  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  i
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Caution Statements   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iii
Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  iv

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Changes to this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Literature Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Chapter Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Items Supplied   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . 1
Items Required but not Supplied  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Optional Accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Chapter 1 Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Load Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Thermal Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Chapter 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installing the Thermoswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installing the Interlock Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Connecting RF Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Using a “QC” Connector Coupling   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using a 13-30 Coupling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Using a Swivel Flanged Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using a Unflanged Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using an AC Power Hookup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 3 Operating Instructions, No Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Normal Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Under Abnormal Conditions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Shutting Down   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Emergency Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 4 Operating Instructions, With Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Blower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Normal Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating Under Abnormal Conditions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Shutting Down   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Emergency Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

深圳市新朗普电子科技有限公司
www.xLp17.com Email:[email protected]

TEL:0755-83986300 FAX:0755-88850515

QQ：55178055 285480356

深圳市新朗普电子科技有限公司
www.xLp17.com Email:[email protected]

TEL:0755-83986300 FAX:0755-88850515

QQ：55178055 285480356

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Summary of Contents for Termaline 8890 Series

Page 1: ...al Support email atechapp bird technologies com Copyright 2009 by Bird Electronic Corporation Instruction Book Part Number 920 8890S Rev C Termaline and Tenuline are Registered Trademarks of Bird Electronic Corporation 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0...

Page 2: ...adjustment of equipment except in the presence of someone who is capable of rendering aid WARNING Safety Earth Ground An uniterruptible earth safety ground must be supplied from the main power source to test instruments Grounding one conductor of a two conductor power cable is not sufficient protection Serious injury or death can occur if this grounding is not properly supplied WARNING Resuscitati...

Page 3: ...dance with the European Union Directive 2002 96 EC Refer to the Bird web site See The Bird Web Site on page 22 for more information WARNING The vent plug must be used at all times when the unit is operating or cooling Failure to do so could result in an explosion or severe burns WARNING Never attempt to connect or disconnect RF equipment from the transmission line while RF power is being applied L...

Page 4: ...re applying RF power CAUTION Check the local electrical code for proper AC hookup prior to operation of the unit Make sure the neutral or return hookup is only used for that purpose CAUTION Make sure the interlock is properly connected when overloaded to prevent damage to the load CAUTION Maximum power is 1 250 W when the blower is not running If the indicator light should turn off immediately red...

Page 5: ...GERÄTESICHERHEIT BEEINTRÄCHTIGT WERDEN UTILISATION TOUTE UTILISATION DE CET INSTRUMENT QUI N EST PAS EXPLICITEMENT PRÉVUE PAR LE FABRICANT PEUT ENDOMMAGER LE DISPOSITIF DE PROTECTION DE L INSTRUMENT IMPIEGO QUALORA QUESTO STRUMENTO VENISSE UTILIZZATO IN MODO DIVERSO DA COME SPECIFICATO DAL PRODUTTORE LA PROZIONE DI SICUREZZA POTREBBE VENIRNE COMPROMESSA 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17L...

Page 6: ...SSCHLIEßLICH VON QUALIFIZIERTEM SERVICEPERSONAL DURCHZUFÜHREN ENTRENTIEN L EMPLOI DES INSTRUCTIONS D ENTRETIEN DOIT ÊTRE RÉSERVÉ AU PERSONNEL FORMÉ AUX OPÉRATIONS D ENTRETIEN POUR PRÉVENIR UN CHOC ÉLECTRIQUE DANGEREUX NE PAS EFFECTUER D ENTRETIEN SI L ON N A PAS ÉTÉ QUALIFIÉ POUR CE FAIRE ASSISTENZA TECNICA LE ISTRUZIONI RELATIVE ALL ASSISTENZA SONO PREVISTE ESCLUSIVAMENTE PER IL PERSONALE OPPORTU...

Page 7: ...VOR INBETRIEBNAHME VERRIEGELUNG AM SENDER ANSCHLIESSEN PRIMA DI METTERE IN FUNZIONE L APPARECCHIO COLLEGARE IL DISPOSITIVO DI BLOCCO AL TRASMETTITORE 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 ...

Page 8: ...g the equipment is strongly advised The remainder of this instruction book is divided into Chap ters and Sections Chapter Layout Introduction Describes the features of the Bird SignalHawk lists equipment supplied and optional equipment and provides power up instructions Connector Model Number Without Blower Blower 115 Vac Blower 230 Vac Female LC 8890 300 8890 315 8890 320 3 1 8 EIA Flanged 8891 3...

Page 9: ...tor Operation with Blower Describes procedures require for operating the load resis tor equipped with a blower unit Maintenance Lists routine maintenance tasks as well as troubleshooting for common problems Specifications and parts information are also included 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com E...

Page 10: ...the Interlock Connection 6 Connecting RF Power 7 Using a QC Connector Coupling 7 Using a 13 30 Coupling 7 Using a Swivel Flanged Coupling 8 Using a Unflanged Coupling 8 Using an AC Power Hookup 9 Chapter 3 Operating Instructions No Blower 11 Normal Operation 11 Operating Under Abnormal Conditions 11 Shutting Down 11 Emergency Shutdown 11 Chapter 4 Operating Instructions With Blower 13 Blower Contr...

Page 11: ...8 Replacing the Indicator Light 18 Replacing the Load Resistor 19 Replacing the Fan 19 Storage and Shipment 20 Storing the Load Resistor 20 Shipping the Load Resistor 20 Customer Service 21 Replacement Parts 23 Available QC Type Connectors 24 Limited Warranty 25 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com ...

Page 12: ...nt plug at the top of the unit relieves internal pressure from coolant expansion The load s simple and rug ged design minimizes maintenance requirements Items Supplied z Load Resistor Pre filled with coolant at the factory z Shipping Plug z Vent Plug z Instruction Manual Items Required but not Supplied z Coupling Kit Connects the load to the RF line Optional Accessories z Bird BA 310 Blower Assemb...

Page 13: ... ON CONNECTOR VENT PLUG INTERLOCK THERMOSWITCH OPTIONAL FAN CONTROL THERMOSWITCH POWER CORD 20 ft 6 m LONG APPROX BLOWER ON AUTOMATIC MANUAL MANUAL AUTOMATIC SWITCH INDICATOR LIGHT 21 7 8 556 mm 4 7 8 124 mm 7 7 8 199 mm 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX...

Page 14: ...emperature thermoswitch opens above the maximum safe load temperature of 236 C 457 F turning off transmitter power The interlock will not permit use of the transmitter until the load has reached a safe temperature Blower Assembly When installed the blower assembly provides forced airflow with two blowers Baffles direct the airflow from the blowers over the radiator fins doubling the heat transfer ...

Page 15: ...n 4 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 ...

Page 16: ...oad and replace it with the vent plug Refer to Figure 3 for pictures of the plugs Mounting Place the load in a dry dust and vibration free environment Do not use out doors or in areas of condensing humidity Allow at least 12 30 cm of clear ance on all sides of the load Bird 889x Loads are equipped for either portable use or fixed installation The mounting brackets on the front and rear faces have ...

Page 17: ...sealing compound to the external threads of the thermoswitch sparingly ONLY 7 Check for coolant leaks upon completion Installing the Interlock Connection 1 Unscrew the large knurled ring nut A at the lower end of the coupling jack assembly 2 Pull the large knurled nut off the thermoswitch jack B 3 Unscrew the small knurled cover fitting from the base plug D of the con nector to release the base 4 ...

Page 18: ...g a QC Connector Coupling Use 50 ohm coaxial cable such as RG 218 U or 220 U 17A or 19A appro priate for the frequency and power level of operation Use a cable connector which will mate with the one on the load Using a 13 30 Coupling Use 50 ohm coaxial cable such as RG 8A U RG 9U RG 213 U or equivalent with a male 13 30 plug WARNING Never attempt to connect or disconnect RF equipment from the tran...

Page 19: ... Note Use all of the bolts Using a Unflanged Coupling To couple the unflanged connector with an unflanged RF line use an appro priate coupling kit Refer to Figure 7 while following the instructions Figure 6 Unflanged Coupling 1 Insert the center bullet 2 Push until it sets the midpoint nibs 3 Position the outer sleeve with clamping bands over the input connector 4 Set the transmission line snugly ...

Page 20: ...NING Turn off AC power and RF power when attaching the power cable CAUTION Check the local electrical code for proper AC hookup prior to operation of the unit Make sure the neutral or return hookup is only used for that purpose 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986...

Page 21: ... 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 ...

Page 22: ...at the source Emergency Shutdown Turn off RF power at the source Note If the interlock thermoswitch is properly connected RF power will be automatically turned off when the coolant temperature reaches an unsafe level CAUTION Make sure the interlock is properly connected when overloaded to prevent damage to the load WARNING Never attempt to connect or disconnect RF equipment from the transmission l...

Page 23: ... Blower 12 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 ...

Page 24: ...ck will prevent overload The load can be subjected to higher power levels for short intervals If this is likely make sure the interlock is properly connected to prevent damage to the load Shutting Down 1 Turn off RF power at the source 2 Wait approximately 15 minutes or for the fans to stop running Note This will allow the load to cool without causing heat stress 3 Turn off the blower Emergency Sh...

Page 25: ...h Blower 14 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 ...

Page 26: ... page 16 Fan motors burnt out Replace the fan motors See Replacing the Fan on page 19 Air flow from blowers BLOWER ON light off Lamp burnout Replace lamp See Replacing the Indicator Light on page 18 Leaking coolant Loose clamping band Tighten the clamping band Defective or improperly installed O ring Replace the O ring See Replacing the Load Resistor on page 19 High or low DC resistance Loose RF i...

Page 27: ... thermoswitch z Check for corrosion Inspecting the DC Resistance Measuring the DC resistance between the inner and outer conductors of the RF connector shows changes in the load over time a good check of the load resistor s condition Under normal operating conditions the resistor should provide at least 5 000 hours of operation before requiring any additional ser vice DC resistance tracking must s...

Page 28: ...ng on page 11 1 Remove the load resistor Refer to Load Resistor on page 18 2 Inspect the coolant z The coolant should be clear with a faint yellow tinge and have a slightly sweet smell If it is black with a burnt or acrid smell drain it and add about 2 9 gal 11 L of coolant z With the load still on end the coolant level should be 43 4 to 5 inches 125 mm below the top surface of the resistor assemb...

Page 29: ...to the AC module until it locks into place Note If the fans still do not run or if the fuse burns out again return the blower assembly to the factory Replacing the Indicator Light 1 Remove the four 8 32 pan head screws from the front and back of the base frame 2 Pull the fan guard straight off the bottom 3 Remove the quick disconnects on the light and unscrew the retaining sleeve 4 Remove the ligh...

Page 30: ...ng screws 5 Remove the defective fan Note Be careful not to lose the lipped retaining washers 6 Insert the replacement fan with the fan blade assembly facing down towards the fan guard grill 7 Insert the mounting screws and retaining washers into the mounting holes 8 Turn the washers so that the lipped portion fits over the rim of the fan frame 9 Tighten the screws Note If the fan replaced is the ...

Page 31: ... plug with padding and tape it to the side of the load for pro tection Note With the shipping plug installed it is not necessary to empty out the coolant 4 Wrap the connector in padding 5 Pack and brace the load in a sturdy wooden crate for shipment N L L1 L2 L1 L2 ROTATION FANS GRN YEL AC RECEPTACLE WHT YEL TO CONTROL THERMOSWITCH BLACK RED TOGGLE SWITCH WHT BLK WHT BLK INDICATOR LIGHT WHT BLK 深圳...

Page 32: ...d must be shipped prepaid and to the attention of the RMA number Bird Service Center 30303 Aurora Road Cleveland Solon Ohio 44139 2794 Fax 440 248 5426 E mail bsc bird technologies com For the location of the Sales Office nearest you visit our website at http www bird technologies com 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 55178055 285480356 深圳市新朗普...

Page 33: ...lush center 3 1 8 unflanged flush center 3 1 8 unflanged recessed center AC Power 315 320 115 V 10 50 60 Hz 3 230 V 10 50 60 Hz 3 AC Line Power Rating 460 W max Fuse Rating IEC 5 x 20 mm Type T 115 Vac 230 Vac 1 A 500 mA Thermoswitch Interlock Fan Control Normally closed Opens at 236 C 457 F Normally open Closes at 155 C 311 F Thermoswitch Rating 115 Vac 230 Vac 10 A 5 A Ambient Temperature 40 to ...

Page 34: ... 018 Control thermoswitch Optional on the 300 standard on the 315 and 320 1 2450 085 Thermoswitch body 1 2450 086 Thermoswitch jack 1 2450 018 Coolant 2 9 gal 11 liters 1 5 1070 Radiator assembly 1 2450 313 Access plug 3 4 14 hex socket 1 5020 103 Blower assembly BA 300 115 Vac 230 Vac Optional on the 300 1 BA 300 115 BA 300 230 Blower assembly BA 310 115 Vac 230 Vac 1 BA 310 115 BA 310 230 深圳市新朗普...

Page 35: ...N Male 4240 063 SC Female 4240 090 SMA Female 4240 336 SMA Male 4240 334 7 16 Jack IEC Type 169 4 4240 344 7 16 Plug IEC Type 169 4 4240 363 Mini UHF Female 4240 346 UHF Female 4240 050 UHF Male 4240 179 1 5 8 EIA Fixed 4240 096 1 5 8 EIA Swivel 4240 208 7 8 EIA 4240 002 TNC Female 4240 156 TNC Male 4240 160 深圳市新朗普电子科技有限公司 www xLp17 com Email fuhao 17Lp com TEL 0755 83986300 FAX 0755 88850515 QQ 5...

Page 36: ...n ten days from the date of discovery of the defect The above warranties shall not extend to any products or parts thereof which have been subjected to any misuse or neglect damaged by accident rendered defective by reason of improper installation or by the performance of repairs or alterations outside of our plant and shall not apply to any goods or parts thereof furnished by Buyer or acquired fr...

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