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Termaline® Load Resistor

3

Cooling Water for Models 8792

The electrical performance of these RF loads is affected by impurities or other chemical additives in the cooling 
water. The presence of salts in the water definitely makes the device unusable because salts cause a rapid increase 
in VSWR. Therefore sea water or silty water should not be used for cooling the loads,

The thermal performance of these loads is also affected by impurities, particularly those impurities that accumulate 
in the form of scale on the exposed surfaces of the coolant paths of the load assembly. These deposits may result in 
an increase in the thermal and/or fluid resistance(s) of the load and may in turn cause the load to overheat and fail. 

The following types of water are considered safe for the cooling of the Models 8792 Load Resistor: filtered, city, or 
soft water. In general, any potable water is suitable for cooling the load.

Flow Interlock Control Circuit (Optional)

The interlock control circuit provides instantaneous fail-safe protection of the transmitter and load in the event of 
even momentary interruption of the cooling water supply. This protection is necessary because dissipation of the 
heat generated by the RF power absorption is critically dependent upon maintaining the required minimum water 
flow rate regardless of inlet water temperature.

The water flow switch, attached to the water inlet of the load, is factory calibrated to open the electrical contacts 
whenever the water flow drops below nine gallons per minute and close when the water flow exceeds this value.

When the water flow switch contacts open, the time delay relay switch is deactivated, which in turn opens the 
interlock switch causing immediate shutdown of the transmitter or other signal source. The time delay relay also 
keeps the interlock switch “open” for a 12 ±2 seconds interval after the minimum flow of nine gallons per minute 
has been reestablished. This safeguarding feature assures proper operation of the cooling system before RF power 
can be applied to the load, preventing damage or burnout of the resistive element.

The control assembly also includes a large light on top of the box. The red light should be freely visible from nearly 
all front angles in the operating vicinity of the load unit/control assembly. After proper installation, as described in 

"Installation" on page 4

, when the light is lit the RF load is ready to receive power, or when not lit indicates trouble 

in the cooling supply (control).

Summary of Contents for Termaline 8792 Series

Page 1: ...Load Resistor Series 8792 Operation Manual Copyright 2017 by Bird Technologies Inc Instruction Book Part Number 920 8792 93 Rev A Termaline and Thruline are registered trademarks of Bird Electronic Co...

Page 2: ...to remove the RF transmission line while RF power is present WARNING Do Not Service Or Adjust Alone Under no circumstances should any person reach into an enclosure for the purpose of service or adju...

Page 3: ...ntion to a procedure which if not correctly performed could result in damage to the instrument This symbol indicates that a shock hazard exists if the precautions in the instruction manual are not fol...

Page 4: ...page 10 WARNING Never attempt to disconnect RF equipment from the transmission line while RF power is being applied Leaking HF energy is a potential health hazard WARNING The resistor used in this loa...

Page 5: ...upted full water flow is more critical than temperature CAUTION Verify cooling liquid is flowing through the load before RF power is applied and ensure the cooling liquid supply is not interrupted whi...

Page 6: ...SEGURIDAD DEL INSTRUMENTO BENUTZUNG WIRD DAS GER T AUF ANDERE WEISE VERWENDET ALS VOM HERSTELLER BESCHRIEBEN KANN DIE GER TESICHERHEIT BEEINTR CHTIGT WERDEN UTILISATION TOUTE UTILISATION DE CET INSTRU...

Page 7: ...S GER TES GELTEN NUR F R GESCHULTES FACHPERSONAL ZUR VERMEIDUNG GEF HRLICHE ELEKTRISCHE SCHOCKS SIND WARTUNGSARBEITEN AUSSCHLIE LICH VON QUALIFIZIERTEM SERVICEPERSONAL DURCHZUF HREN ENTRENTIEN L EMPLO...

Page 8: ...OPERATING BRANCHER LE VERROUILLAGE L METTEUR AVANT EMPLOI CONECTE EL INTERBLOQUEO AL TRANSMISOR ANTES DE LA OPERACION VOR INBETRIEBNAHME VERRIEGELUNG AM SENDER ANSCHLIESSEN PRIMA DI METTERE IN FUNZION...

Page 9: ...d revision on the title page Terminology There are some unique terms used throughout this literature They are defined here to clarify any misunderstanding Introduction Describes the features of the lo...

Page 10: ...2 Cooling Water for Models 8792 3 Flow Interlock Control Circuit Optional 3 Chapter 3 Installation 4 Load Resistor Connection 4 Water Line Attachment 4 Cooling Water Quality 4 Flow Switch Optional 5 C...

Page 11: ...cing Fractured Resistor 12 Reassembling the Unit 12 Replacing the RF Connector 14 Replacing the Water Flow Switch 14 Replacing the Time Delay Relay 15 Replacing the Control Box Lamp 15 Storing 16 Ship...

Page 12: ...ive Control System is available as optional equipment When properly installed this system protects the load by shutting off the RF power when water flow is too low or interrupted Discussions of the fl...

Page 13: ...the rear The dielectric characteristics and distinctive design of these enclosures provide a very accurate 50 ohm termination over the specified frequency range of this load 1000 Hz to 800 MHz The ab...

Page 14: ...on is necessary because dissipation of the heat generated by the RF power absorption is critically dependent upon maintaining the required minimum water flow rate regardless of inlet water temperature...

Page 15: ...te Do not disturb the socket head cap screws that join the connector section to the main housing 5 Install water inlet and outlet connections See Water Line Attachment on page 4 Water Line Attachment...

Page 16: ...e box is a safe operation indicator it lights only when AC power is on and an adequate water supply is flowing After the pilot lamp lights a 12 2 second time delay allows sufficient time for the water...

Page 17: ...utdown Procedure 1 Turn off the RF Power to the load 2 Wait at least one minute to allow the resistor substrate time to cool 3 Turn the interlock and AC power off if the load is equipped with an inter...

Page 18: ...oad Installation and operation of the wattmeter is covered in the Thruline Wattmeter Instruction Book Note Select a wattmeter type appropriate to the input connector of the load resistor Consult the B...

Page 19: ...ses and remedies Use this chart as a guide when analyzing symptoms Cleaning Outside Surface The outside surface of these loads should be wiped free of dust and dirt when necessary Periodically wipe th...

Page 20: ...Use low resistance leads preferably a short piece of 50 ohm coaxial cable fitted with an appropriate connector or alligator clips Temperature of the load should be stabilized between 20 C to 25 C 68 F...

Page 21: ...Set the load on end with RF Connector down 6 Remove the water chamber 1 by unscrewing it in a counterclockwise direction Note A strap wrench and a 3 8 to 1 2 inch rod are useful to overcome the initia...

Page 22: ...ote There is no advantage in separating the front and second housing sections These are removed as an entire unit by removing the six 1 4 20 x 1 inch socket head cap screws on the flange of the front...

Page 23: ...he resistor fitting 22 be sure it is a very snug fit and requires a moderate force to push the resistor into the fitting This fit must not be loose and yet not excessively tight If the resistor is loo...

Page 24: ...Termaline Load Resistor 13 Figure 3 RF Load Midsection Figure 4 RF input Assembly Exploded View...

Page 25: ...the fitting to hold the resistor fitting 22 5 Replace the center conductor assembly by gently manipulating the assembly until it is thoroughly seated in place 6 Reassemble the RF Connector assembly by...

Page 26: ...of the socket 6 Replace the relay by reversing the procedure above Note The socket is an ordinary octal type When inserting the relay rotate the cartridge carefully to align the center post nub in the...

Page 27: ...shipping carton for reshipment 4 Pad the container with sufficient padding to avoid shock damage 5 Seal the container securely Customer Service Any maintenance or service procedure beyond the scope o...

Page 28: ...to 60 C 41 F to 140 F AC Power Required 115 V 60 Hz with optional items only Minimum Water Flow Rate 9 GPM 34 lpm at 5 C 41 F 12 GPM 45 4 lpm at 6O C 140 F Water Connection 3 4 standard hose thread We...

Page 29: ...1 14 1 Cone point socket hd set screw front and second sect 10 32 x 1 4 inch standard 15 1 Outer resistor cap seal O Ring 5 1128 17 1 Flow switch 5 898 7 18 1 Flow switch bushing 5 490 14 19 1 Front s...

Page 30: ...ry such claim for breach of these warranties shall be deemed to be waived by Buyer unless made in writ ing within ten days from the date of discovery of the defect The above warranties shall not exten...

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