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DPM-500 Analog Input Process Meter 

Instruction Manual 

 

 

 

Division of Garner Industries  

7201 North 98th Street  

Lincoln, NE 68507-9741  

(402) 434-9102

 

Process Meter

 

 

 

 

 

  0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs 

  Multi-Pump Alternation Control 

  Display One Input in Two Different Scales (e.g. Height & Volume) 

  Signal Input Conditioning for Flow & Round Horizontal Tank 

  32-Point, Square Root, or Exponential Linearization 

  Dual-Line Display 

  NEMA 4X and IP65 Rated Front Panel 

  UL Listed & CE Marked 

  Display Features 0.6

" & 0.46"

 Digits 

  Six Full Digits on Each Line 

  Optional Superluminous Sunlight Readable Display 

  Free USB Programming Software & Cable 

  2 or 4  Isolated 4-20 mA Output Options 

  USB, RS-232, & RS-485 Serial Communication Options 

  External 4-Relay & Digital I/O Expansion Modules 

  Input Power Options Include 85-265 VAC or 12-24 VDC 

  Isolated 24 VDC @ 200 mA Transmitter Power Supply 

 

Modbus® RTU Communication Protocol Standard

 

Summary of Contents for DPM-500

Page 1: ...Point Square Root or Exponential Linearization Dual Line Display NEMA 4X and IP65 Rated Front Panel UL Listed CE Marked Display Features 0 6 0 46 Digits Six Full Digits on Each Line Optional Superlum...

Page 2: ...personal injury or property loss Anyone using this product for such applications does so at his her own risk BinMaster shall not be held liable for damages resulting from such improper use Limited War...

Page 3: ...7 Relay and Alarm Operation Diagrams 27 High Alarm Operation Set Reset 27 Low Alarm Operation Set Reset 27 High Alarm with Fail Safe Operation Set Reset 28 Low Alarm with Fail Safe Operation Set Reset...

Page 4: ...for example the main display could indicate level in feet and the second display could indicate the volume in gallons The basic model includes an isolated 24 VDC transmitter power supply that can be...

Page 5: ...0 7H5 BM 348 0087 12 24 VDC 2 relays 4 20 mA output PD6000 7H7 BM 348 0088 12 24 VDC 4 relays 4 20 mA output Accessories Model Number Description PDA1002 DIN rail mounting kit for two expansion module...

Page 6: ...z Isolation 4 kV input output to power line 500 V input to output or output to P supply Overvoltage Category Installation Overvoltage Category II Local level with smaller transient overvoltages than I...

Page 7: ...lay coil is energized in non alarm condition In case of power failure relay will go to alarm state Auto Initialization When power is applied to the meter relays will reflect the state of the input to...

Page 8: ...avy industrial generic immunity standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV...

Page 9: ...tructions Prepare a standard 1 8 DIN panel cutout 3 622 x 1 772 92 mm x 45 mm Refer to Figure 1 below for more details Clearance allow at least 6 0 152 mm behind the panel for wiring Panel thickness 0...

Page 10: ...o provide 24 VDC power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the voltage selection jumper 1 R...

Page 11: ...ors label affixed to the meter shows the location of all connectors available with requested configuration Warning Do not connect any equipment other than BinMaster s expansion modules cables or meter...

Page 12: ...ly Figure 9 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending o...

Page 13: ...ppression can be obtained with resistor capacitor RC networks assembled by the user or purchased as complete assemblies Refer to the following circuits for RC network assembly and installation Figure...

Page 14: ...are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply Figure 15 4 20 mA Output Connections Analog Output Transmitter Power Su...

Page 15: ...il Mounting Kit Figure 17 External Relays Module Connections Figure 18 Digital I O Module Connections Interlock Relay Feature As the name implies the interlock relay feature reassigns one or more alar...

Page 16: ...ow F1 1 8 M Flashing Relay in manual control mode Up arrow F2 T Flashing Tare Enter F3 1 8 Flashing Relay interlock switch open Note F4 is a digital input Alarms 5 8 are enabled when relay expansion m...

Page 17: ...click on the drive labeled MAINSTAL 3 Double click on the file named MAStart The program will open a few windows and install two programs on your computer Simply follow the onscreen instructions unti...

Page 18: ...Relay menu RLY 1 Relay 1 Relay 1 setup Act 1 Action 1 Set relay 1 action Auto Automatic Set relay for automatic reset A nman Auto manual Set relay for automatic manual reset any time LatCH Latching S...

Page 19: ...ts of the most commonly used functions Setup Reset Control and Password Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Press Menu at any time to exit an...

Page 20: ...Select current input to accept 0 20 mA or 4 20 mA signals The voltage input is capable of accepting any signal from 10 to 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals After sel...

Page 21: ...P 7 7 H H q q 8 8 h h r r 9 9 I I s S A A I i t t Degree b b j J u u Space Notes Degree symbol represented by if programming with MeterView Pro The letters m and w use two 7 segment LEDs each when se...

Page 22: ...ale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in the Advanced menu under the Multi Point Linearization Linear menu selection prior to scaling and...

Page 23: ...ration or scaling process was not successful After the error message is displayed the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calib...

Page 24: ...eter SCALE page 23 The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The use of a calibr...

Page 25: ...4 Percent of PV1 PCT 5 Relay set points 6 Max min values 7 Engineering units or custom legends 8 Modbus input 9 Off no display 10 Toggle reading and units 11 Display gross 12 Toggle net gross Display...

Page 26: ...lays may be set up for any of the following modes of operation 1 Automatic reset non latching 2 Automatic manual reset at any time non latching 3 Latching manual reset only at any time 4 Latching with...

Page 27: ...t Loop Break The loop break feature is associated with the 4 20 mA input Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal i e 0...

Page 28: ...peration Set Reset Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state Low Alarm with Fail Safe Operation Set Reset Note Relay coil is energized i...

Page 29: ...et point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for...

Page 30: ...show the operation of the time delay function When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the se...

Page 31: ...f Front Panel LEDs The LEDs on the front panel provide status indication for the following The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This...

Page 32: ...elay LatcH In this application the meter is set up for manual reset at any time Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED Latching Rel...

Page 33: ...1 Relays 1 and 2 are set up for pump alternation 2 Relays 3 and 4 are set up for low and high alarm indication Set and Reset Point Programming Relay Set Point Reset Point Function 1 30 000 10 000 Con...

Page 34: ...hics provide a visual representation of a typical pump alternation application with high and low alarm monitoring 1 Relay 4 turns the main pump on at 6000 gallons and turns it off at 1000 gallons 2 Wi...

Page 35: ...rresponding front panel LEDs flash indicating this condition The processes being controlled by the interlock relay will stop and will re start only after the interlock relay is re activated by the dig...

Page 36: ...can be programmed independently for manual control Selecting automatic control sets all relays and analog output for automatic operation Setting Up the Password pass The Password menu is used for prog...

Page 37: ...on access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered If the correct six digit password is entered the meter disp...

Page 38: ...linear function and select number of linearization points Pv 1 PV1 Select PV1 number of linearization points Pv 2 PV2 Select PV2 number of linearization points No PtS Number of points Set PV1 for 2 to...

Page 39: ...erView Pro software stored in meter s memory Noise Filter filter The noise filter is available for unusually noisy signals that cause an unstable process variable display The noise filter averages the...

Page 40: ...r Otherwise damage will occur to the equipment and the meter Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the Modbus Register Tables loca...

Page 41: ...inear function with 2 point linearization Up to 32 linearization points can be selected for PV1 under the linear function The multi point linearization can be used to linearize the display for non lin...

Page 42: ...condition 3 Underrange Analog output value with display in underrange condition 4 Break Analog output value when loop break is detected 5 Max Maximum analog output value allowed regardless of input 6...

Page 43: ...play values on line 2 F On 1 Force relay 1 through 4 into the on state This function is used in conjunction with a digital input expansion module to achieve interlock functionality See page 35 for det...

Page 44: ...Enter The display flashes for a moment while the meter is accepting the low input signal 5 After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The br...

Page 45: ...menu Function Keys Operation During operation the programmable function keys operate according to the way they have been programmed in the Advanced Features User menu The table above shows the factor...

Page 46: ...n To determine the software version of a meter 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access the software...

Page 47: ...Off On delay relay 1 On 1 0 0 sec Off delay relay 1 Off 1 0 0 sec On delay relay 2 On 2 0 0 sec Off delay relay 2 Off 2 0 0 sec On delay relay 3 On 3 0 0 sec Parameter Display Default Setting Off del...

Page 48: ...libration Display does not respond to input changes reading a fixed number Check 1 Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2 Lo and...

Page 49: ...chnical standards and when applicable or required a European Union notified body certification Standards EN 55022 2003 EN 61000 6 2 2001 EN 61010 1 2001 EN 61326 2006 The standards EN 55022 2003 EN 61...

Page 50: ...struction Manual Division of Garner Industries 7201 N 98th St P O Box 29709 Lincoln NE 68507 Lincoln NE 68529 402 434 9102 Fax 402 434 9133 www binmaster com Email info binmaster com 925 0365 LIM6000B...

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