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INSTALLATION

Before proceeding, make sure trigger lock is engaged.

NOTE

1.   Connect your high-pressure fluid hose to the gun fluid 

inlet and tighten securely.

2.   Connect your air hose to the gun air connection and 

tighten securely.

3.   Slowly increase air to the pump to obtain a fluid pressure 

at the gun’s lower end of the pressure range. A typical 

starting fluid pressure is 70 bar [1000 psi]. Actual starting 

pressure points may be higher or lower and be dependent 

on the type of pump used, the type of material sprayed, 

and the spray gun itself.

4.   Using the control knob of the gun air regulator at the air 

control, set the gun shaping air pressure at 0 bar [0 psi].

5.   To test the spraying pattern, spray a sample piece of wood 

or cardboard with a fast pass about 30cm [1 ft] away 

from the surface. The results of the test will allow you to 

determine the uniformity of the particle size and spraying 

pattern.

6.   If the spraying pattern develops tails or is not uniform, 

gradually increase the air pressure as necessary to 

develop a uniform spraying pattern. 1 bar [14 psi] is the 

maximum inlet air pressure for HVLP air caps, or use 1.4-

2.8 bar [20-40 psi] inlet air pressure for LVMP air caps.

7.   If the pattern is still unacceptable, you may gradually 

increase the fluid pump air pressure in 0.7 bar [10 psi] 

increments using the fluid pump air regulator control 

knob. Repeat step 6, as needed.

8.   Once the quality of spray is acceptable, begin spraying. 

If the spraying rate is too slow to keep up with the 

production line speed, or if the quantity of material 

sprayed is inadequate for acceptable coverage, repeat 

step 7, until desired pattern and material quantity is 

achieved. If the maximum fluid pressure is reached before 

the required material coverage and spraying speed are 

achieved, you may need to switch to a different fluid tip. 

FLUID TIP SELECTION

Factors to consider in selecting a fluid tip for an air-assist 

airless spray gun include:

• The size of the parts being sprayed.
• The production line speed

• The material flow rate and film thickness.

• The viscosity of the material applied
• The type of material applied.
• The quality of atomization of the coating required.

The selection of a fluid tip necessary to perform a specific 

spraying job is best determined through a combination of 

experimentation and expert advice from your material and 

equipment suppliers.

Air Supply

Oil & Water  

Extractor

MX Pump

Fluid 

Filter

Air 

Control

Trophy AA 

Spray Gun

SPRAY PATTERN ADJUSTMENT

•  Turn the spreader valve knob indicated below 

counterclockwise to decrease the pattern size;  

clockwise to increase pattern size. 

Spray pattern adjustment 

control knob

For HVLP spray, spray pattern adjustment feature requires 

1 bar [14 psi] maximum of air inlet pressure.

For LVMP spray, spray pattern adjustment requires 

approximately 1.4-2.8 bar [20-40 psi] of air inlet pressure. 

Higher fluid pressures will require a higher air inlet pressure 

to accommodate pattern adjustment.

NOTE

FLUID HOSES

Air-assist airless spray guns operate at fluid pressures higher 

than operating pressures of air spray guns. As a result, when 

operating an air-assist airless spray gun, it is critical to select 

the appropriate fluid hose that is rated for the pressure range 

at which the airless gun is operated.

The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows.  

This can be achieved through the spray gun mounting, or conductive air/fluid hoses. Electrical bond from the spray gun to earth 

should be checked and a resistance of less than 10

6

 Ohms is required.

!

 WARNING

EN

77-3131-R1.0  (12/2017)

4 / 16

www.carlisleft.com

Summary of Contents for 400-HF0000 HVLP AA10 AIR CAP

Page 1: ...rily atomized as it passes through the carbide tip The air cap will also add a secondary atomization based on its configuration This is done by utilizing a separate air supply to the gun You may also control the pattern size using the spreader valve This dual atomization and shaping produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends ...

Page 2: ...e been complied with and also installed in accordance with any applicable local codes of practice Vice President Global Product Development The object of the declaration described above is in conformity with the relevant Union harmonisation legislation This Declaration of Conformity incorporation is issued under the sole responsiblility of the manufacturer Carlisle Fluid Technologies Inc 320 Phill...

Page 3: ... pressure relief procedure in the equipment instruction manual NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or spa...

Page 4: ...e the required material coverage and spraying speed are achieved you may need to switch to a different fluid tip FLUID TIP SELECTION Factors to consider in selecting a fluid tip for an air assist airless spray gun include The size of the parts being sprayed The production line speed The material flow rate and film thickness The viscosity of the material applied The type of material applied The qua...

Page 5: ...try to clear tip of any debris If that fails turn off fluid supply Engage trigger safety Remove air cap nozzle guard assembly and spray tip Clean or replace the twist tip item 10 Needle is damaged or broken Turn off fluid supply Relieve pressure into a closed earth grounded container Engage trigger safety Replace air valve fluid needle assembly item 5 Fluid filter is plugged Turn off fluid supply ...

Page 6: ...e obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the air cap and tip one half turn and spray another pattern If the defect is inverted obstruction is on the air cap Clean the air cap as previously instructed Also check for dried paint just inside the cap center hole opening remove by washing with solvent If the defect is not inverted it is on the ...

Page 7: ... too far from surface Check distance Runs and sags Too much fluid flow Adjust gun or reduce fluid pressure Material too thin Mix properly or apply light coats reduce fluid flow Gun tilted at an angle Mount gun at right angle to work Thin sandy coarse finish drying before it flows out Gun too far from surface Check distance Too much air pressure Reduce air pressure and check spray pattern Fluid flo...

Page 8: ...400 SPRAY GUN ASSEMBLIES 1 2 3 4 5 6 7 8 9 12 11 10 13 16 14 15 17 17e 18 19 17f 17b 3a 3b 3c 3d 9a 17d 17c 17g 17a 4a 4b 4c 4d 4e 20 SOLD SEPARATELY SOLD SEPARATELY EN 77 3131 R1 0 12 2017 8 16 www carlisleft com ...

Page 9: ...ERSABILE TWIST TIP 11 54 5924 K HVLP TWIST TIP AIR CAP ASSEMBLY 1 54 5825 K LVMP TWIST TIP AIR CAP ASSEMBLY 1 12 SEE PAGE 10 FLAT TIP ASSEMBLY SEE PAGE 10 FINE FINISH FLAT TIP ASSEMBLY 13 54 5878 K 9X H AIR CAP ASSEMBLY 4400 HF0000 1 54 5890 K AA10 AIR CAP ASSEMBLY 4400 H10000 1 54 6030 K AA10 AIR CAP ASSEMBLY 4400 H20000 1 54 5797 K 9X L AIR CAP ASSEMBLY 4400 LF0000 1 14 SN 9 K3 AIR INLET MULTI P...

Page 10: ...30 RETAINING SCREW 1 1 5 TWIST TIP RETAINING RING 1 1 6 TWIST TIP GUARD 1 1 TEST AIR CAP KITS 54 5932 K HVLP LVMP 54 6030 K 54 5890 K 54 5878 K 54 5795 K 54 5797 K ITEM NO PART NO DESCRIPTION AA10 AA10 9X H 9X H 9X L 1 SEAL REMOVAL TOOL 2 see pages 14 15 REPLACABLE TIP SEAL 3 see pages 14 15 RS SPRAY TIP 4 AIR CAP COLOR BLUE BROWN BLACK SILVER SILVER 5 RETAINING RING 1 1 1 1 1 6 54 5794 FLAT TIP G...

Page 11: ...ss valve if so equipped 3 Place the material suction tube into a solvent container If the pump is directly immersed in material remove the pump and immerse it in a container containing solvent 4 Engage the gun trigger safety switch into the locked position move down 5 Remove the fluid or twist tip and place it in a closed solvent container Use only compatible solvents that are identified as approv...

Page 12: ...MAINTENANCE DISASSEMBLY 14mm 4 3b 2 3a 1 16mm 5 6mm 20 3c 20 3d 12 13 9 8 19mm 14 15 14mm 17 16mm 8mm 3c 7 6 16 77 3130 R1 0 Page MAINTENANCE Disassembly EN 77 3131 R1 0 12 2017 12 16 www carlisleft com ...

Page 13: ...ly 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENAN Assembly 3d 20 5 1 20 3a 3b 2 16mm 14mm 4 17 16mm MAINTENANCE Assembly 3d 20 3c 20 5 6mm 22 26 Nm 5 6 ft lbs 1 20 3a 3b 2 1 8mm 7 16 6 14mm 4 17 49 62 Nm 11 14 ft lbs 8 9 19mm MAINTENANCE Assembly 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENAN Assembly 12 13 80 98 Nm 18 22 ft lbs 14 15 14mm MAINTENANCE Assembly EN 77 3131 R1 0 12 2017 13 16 www...

Page 14: ...300mm 12in RS 1714 350mm 14in RS 1716 400mm 16in RS 1718 450mm 18in RS 1816 46mm 018in 400mm 16in 681 CC 180 GPM STANDARD TIP SIZES OFFERED PART NUMBER ORIFICE FAN WIDTH CAPACITY RS 1906 48mm 019in 150mm 6in 719 CC 190 GPM RS 1908 200mm 8in RS 1910 250mm 10in RS 1912 300mm 12in RS 1914 350mm 14in RS 1916 400mm 16in RS 1918 450mm 18in RS 2110 53mm 021in 250mm 10in 908 CC 240 GPM RS 2112 300mm 12in ...

Page 15: ... 38mm 015in 908 CC 240 GPM 9 317 75 43mm 017in 1173 CC 310 GPM 9 319 75 48mm 019in 1457 CC 385 GPM 9 409 75 23mm 009in 200mm 8in 341 CC 090 GPM 9 411 75 28mm 011in 454 CC 120 GPM 9 413 75 33mm 013in 681 CC 180 GPM 9 415 75 38mm 015in 908 CC 240 GPM 9 417 75 43mm 017in 1173 CC 310 GPM 9 419 75 48mm 019in 1457 CC 385 GPM 9 421 75 53mm 021in 1779 CC 470 GPM 9 435 75 89mm 035n 4959 CC 1 31 GPM 9 509 7...

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