EN
KEY
(Reverse for assembly)
LOCTITE
TORQUE
MAINTENANCE ORDER
GREASE INTERNAL
(AGMD-010)
GREASE
77-3245 R1.0
21/36
www.carlisleft.com
Page 1: ...98 104197 Service Manual E2 7 Electric Drive Pump EU Model USA Model Japan Model IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT 77 3245 R1 0 www...
Page 2: ...ve atmospheres Protection by constructional safety c EN 13463 8 2003 Non electrical equipment for potentially explosive atmospheres Protection by liquid immersion k EN 60079 0 A11 2013 Explosive atmos...
Page 3: ...DS IN PLACE Do not operate the equipment if the safety devices have been removed STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objec...
Page 4: ...motor 1 66 l m 0 44 US gal m Fluid Output 80 HZ 40 cycles min AC Induction Electric Motor USA Model 6 64 l m 1 75 US gal m Reduce Maximum working pressure by 2 bar 29 psi when using in Open Loop Flow...
Page 5: ...e must be wired to a suitable earth ground to ensure that there is no possibility of static build up DIMENSIONS AND MOUNTING DETAILS M6 HEX Head screw for pump earth grounding B A 77 3245 R1 0 5 36 ww...
Page 6: ...not allow the fluids to dry and affect the performance of the valve Pressure Switch Optional A Pressure switch and or Pressure relief valve must be connected to the outlet manifold port and set to sto...
Page 7: ...stance INSTALLATION The motor must be wired to provide a clockwise direction of the cam Electric Motors for hazardous areas are specially designed to comply with official regulations concerning the ri...
Page 8: ...gearbox e g Suction INSTALLATION Outlet 15 25 I D 20 bar working pressure Ensure adequate air space around the Pump for maintenance and electric motor cooling requirements Attach suitable flexible ho...
Page 9: ...pressure regulator responds to the changes in system fluid flow demand due to variable paint usage by dynamically adjusting the paint flow rate returning to the system paint tank thus maintaining the...
Page 10: ...GEARBOX ASSY 1 USA MODEL USA MODEL 1 REMARKS QTY 1 194864 MECHANICAL ASSY 1 9 E2 7 DESCRIPTION PART NUMBER Pump Assembly ITEM 8 7 M12 FLUID SECTION CAP HEAD SCREW 8 SPRING WASHER ST ST COVER C W CAP...
Page 11: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 11 36 www carlisleft com...
Page 12: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 12 36 www carlisleft com...
Page 13: ...TED 165134 GRUBSCREW STST 165661 4 194864 37 4 4 163144 163161 192441 192849 41 MUD GUARD WASHER STST BUTTON HEAD CAP SCREW 177021 2 29 M8 165123 28 PLAIN WASHER A2 ST ST 4 192400 HEX NUT NYLOC NUT 6...
Page 14: ...ESCRIPTION LINEAR BEARING ROD KEY ELBOW CONNECTION 2 194540 48 51 55 192860 192872 43 46 4 42 45 8 X 7 X 30 10 x 1 4 BSPT 2 50 192880 2 1 LEAK DETECTION HOSE ASSY 192879 49 2 2 2 192878 193130 MAIN BO...
Page 15: ...ce grease 502375 To be pressed into housing using tool 193121 To be tightened using tool 193119 To be tightened using tool 193120 Grease using 502375 KEY Reverse for assembly LOCTITE TORQUE MAINTENANC...
Page 16: ...NUT 30 x 42 x 7 SEAL 6 CAP HEAD SCREW 165972 62 BEARING LOCKNUT 1 167574 63 162709 BELL HOUSING MACHINING 1 192853 66 1 TOP BEARING CAP 192857 67 CAP HEAD SCREW PLATED 1 BOTTOM BEARING CAP 192858 68 3...
Page 17: ...EN 77 3245 R1 0 17 36 www carlisleft com...
Page 18: ...163159 81 LINEAR BEARING CARRIAGE LINEAR BEARING HOUSING CAP HEAD SCREW 192861 192862 192661 PARTS LIST 12 192734 80 1 1 1 1 4 1 91 PREVAILING TORQUE NUT PUSH IN ELBOW CAM FOLLOWER PIN CARRIAGE ADAPT...
Page 19: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 19 36 www carlisleft com...
Page 20: ...section complete with PTFE 15 glass filled optional 107 171714 108 193190 110 193357 111 193361 112 193225 NOTE 194898 4 193195 1 FLUID PISTON SEAL PTFE 194897 1 1 1 1 1 25 x 1 6 OUTLET SEAT BALL 1 O...
Page 21: ...EN KEY Reverse for assembly LOCTITE TORQUE MAINTENANCE ORDER GREASE INTERNAL AGMD 010 GREASE 77 3245 R1 0 21 36 www carlisleft com...
Page 22: ...LET SEAT 1 162745 121 193189 193359 193358 1 1 193181 BALL 1 BALL CHECK SPRING O RING PTFE O RING PTFE O RING PTFE FLUID PISTON PISTON KEEP INLET SPRING KEEP 1 193188 126 1 162743 125 1 162744 123 1 1...
Page 23: ...1 A F spanner until the nut contacts the bellows shoulder Screw Item No 135 assembly spigot onto the piston shaft grease spigot with AMGD 010 PARTS LIST E2 7 194872 133 134 Shaft Bellows Assembly 1 PI...
Page 24: ...nifold Prv Assembly 140 141 143 194875 194876 192009 1 1 10 1 194109 QTY REMARKS 104167 146 SANITARY CLAMP OUTLET MANIFOLD INLET MANIFOLD SANITARY GASKET PTFE 10 145 E2 7 194899 ITEM PART NUMBER DESCR...
Page 25: ...in addition to the recommended spare parts kits NOTE Before any maintenance always switch off the pump and secure against any unintentional start up Maintenance General Maintenance The working life a...
Page 26: ...Years Replace main shaft bearings Linear Guide Bearings Guide Rails and Cams if excessive wear can be seen Use only 502375 KP2N 20 DIN 51825 Grease for Cam Follower Bearing Maintenance Maintenance sch...
Page 27: ...ets The gearbox is supplied factory fitted with oil and is a service free unit However if seals start to leak and oil level is reduced both the affected seal and oil need to be replaced as a general o...
Page 28: ...ned and it is not allowed to insert between them any kind of seals not foreseen or supplied from the manufacturer For the Ex motors the repairs of parts directly involved on the protection against the...
Page 29: ...use Remedy Gearbox Output shaft does not rotate even though the motor is running Drive between shafts in the gear unit interrupted Return the unit for repair and replace gearbox Noisy Changeover Sprin...
Page 30: ...ot seating correctly Inspect clean and or replace balls and seats Pump will not run Main shaft bearings worn Cam follower worn No power Check electrical supply Inverter Unit or safety interlocks tripp...
Page 31: ...se gun 502373 IMPORTANT however some material will remain within the fluid cylinders and manifolds If required to finally remove any paint from the pump place the supply hose in a compatible solvent a...
Page 32: ...7 Pumps FLUID PISTON SEAL KIT PISTON 192871 192392 CAM FOLLOWER BEARING 192850 CONSTANT VELOCITY CAM SPARE PARTS LIST BELLOWS FLUID SECTION MAIN BEARING OVERHAUL KIT 250642 Check main parts list for d...
Page 33: ...BPR CONTROL BOX 502483 ELECTRICAL PANEL FOR SINGLE PUMP OPERATION Inc Smart Card 194495 SENSOR MANIFOLD 192547 PRESSURE SENSOR Pressure Feedback 502373 GREASE GUN FOR CAM FOLLOWER MAIN BEARINGS Collet...
Page 34: ...TY SCREWDRIVER FOR COVER FOC with a New Pump TOP BEARING LOCKNUT TOOL 193119 193122 502377 502382 193119 193120 BOTTOM BEARING LOCKNUT TOOL 193120 193121 TOP BEARING PRESS TOOL 193121 M8 193122 BOTTOM...
Page 35: ...EN NOTES 77 3245 R1 0 35 36 www carlisleft com...
Page 36: ...innovative finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice All rights reserved For technical assistance or to locate an a...
