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Instruction Manual 

 

 

 

 
 

Page 4 of 12 

77-3240-R1.0 

 

 

WARNING 

 
Directions for Working Safety 
 

This Product has been constructed according to advanced technological standards and is operationally reliable. Damage may, however, 
result if it is used incorrectly by untrained persons or used for purposes other than those for which it was constructed. 
The locally current regulations for safety and prevention of accidents are valid for the operation of this product under all circumstances. 
International, national and company safety regulations are to be observed for the installation and operation of this product, as well as 
the procedures involved in maintenance, repairs and cleaning. 
These instructions are intended to be read, understood and observed in all points by those responsible for this product. These operating 
and maintenance instructions are intended to ensure trouble free operation. Therefore, it is recommended to read these instructions 
carefully before start-up. Binks PCE cannot be held responsible for damage or malfunctions resulting from the non-observance of the 
operating instructions. These instructions, including regulations and technical drawings, may not be copied, distributed, used for 
commercial purposes or given to others either in full or in part without the consent of Binks PCE. 
We reserve the right to alter drawings and specifications necessary for the technical improvement of this product without notice. 

 

 

 
Equipment Misuse Hazard 
 

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. 
• This equipment is for professional use only. 
• Read all instruction manuals, tags, and labels before operating the equipment. 
• Use the equipment only for its intended purpose. 
• Do not alter or modify this equipment. Use only genuine Binks PCE parts and accessories. 
• Check equipment daily. Repair or replace worn or damaged parts immediately. 
• Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your 
equipment. Do not exceed the maximum working pressure of the lowest rated component in your system. 
• Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data 
section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings. 
• Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose hoses to 
temperatures above 82°C (180°F) or below —40°C (—40°F). 
• Do not lift pressurized equipment. 
• Comply with all applicable local, state, and national fire, electrical, and safety regulations. 

 

 

 
Fire, Explosion and Electric Shock Hazard 
 

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire, 
explosion, or electric shock. 
When installed and operated in accordance with its instructions, the pump is approved for operation in Zone 1 
(Europe) & Division 1 (North America), hazardous locations. (ATEX Cat 2) 
• Electrical equipment must be installed, operated, and serviced only by trained, qualified personnel who fully 
understand the requirements stated in this instruction manual. 
• Ground the equipment and all other electrically conductive objects in the spray area. After grounding test with 
ohmmeter to ensure earth continuity is 1 ohm or less. 
• Keep all covers tight while the motor is energized. 
• If there is any static sparking or you feel an electric shock while using this equipment, stop spraying/dispensing 
immediately. Do not use the equipment until you identify and correct the problem. 
• Provide fresh air ventilation to avoid the build-up of flammable fumes from solvents or the fluid being pumped. 
• Keep the pumping area free of debris, including solvent, rags, and gasoline. 
• Electrically disconnect all equipment in the pumping area. 
• Extinguish all open flames or pilot lights in the spray/dispense area. 
• Do not smoke in the spray/dispense area. 
• Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are present. 

 

 
 

Summary of Contents for 104099

Page 1: ...Instruction Manual For 104099 Auto Changeover Panel ...

Page 2: ...ctive 2006 42 EC and the ATEX Directive 94 9 EC by complying with the following statutory documents and harmonized standards Machinery Safety Standards EN ISO 12100 EN ISO 4413 EN ISO 4414 EN12621 Pressure Equipment Regulations 1999 SI 1999 2001 Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment into which this product is ins...

Page 3: ...0 Specification Part Number 104099 Max Air Pressure Inlet 7 Bar Compressed Air Inlet 1 4 BSP female Pilot Hose Connections 4mm Push In Air Quality ISO 8573 1 Class 5 5 4 Dirt 40 microns Water 7ºC 7bar Oil 25mg m Total Weight of Unit 2 7 Kg 6 lbs ...

Page 4: ...diately Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents which are compatible with the equipment wetted parts Refer to the Technical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Rout...

Page 5: ...nnel must be trained before operating equipment KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment PROJECTILE HAZARD You may be injured by venting liquids or gases that are re...

Page 6: ...Instruction Manual Page 6 of 12 77 3240 R1 0 RAM 1 RESET DRUM EMPTY SIGNAL RAM 1 1 4 BSP AIR INLET PUMP START RAM 2 HORN EXHAUST DRUM EMPTY SIGNAL RAM 2 PUMP START RAM 1 HORN MUTE RAM 2 RESET ...

Page 7: ...Instruction Manual Page 7 of 12 77 3240 R1 0 MOUNTING DETAIL ...

Page 8: ... changeover panel 7 When the PUMP 1 ram hits the trip valve the pump will stop and PUMP 2 will automatically start The panel will also operate an alarm 8 Mute the alarm 9 Raise the PUMP 1 ram and remove the drum Details in Ram Unit manual 10 Place a new drum under the ram and lower into drum and leave ram set to down 11 Push the RESET button for PUMP 1 on the auto changeover panel 12 When the PUMP...

Page 9: ...rum under the ram 5 Push the RESET button for PUMP 1 6 When the PUMP 2 ram hits the trip valve the pump will stop and PUMP 1 will automatically start The panel will also operate an alarm 7 Mute the alarm 8 Raise the PUMP 2 ram and remove the drum 9 Place a new drum under the ram 10 Push the RESET button for PUMP 2 11 Continue from 1 12 You can stop and start the working pump at any time using the ...

Page 10: ...ruction Manual Page 10 of 12 77 3240 R1 0 RAM 2 DRUM EMPTY SIGNAL RAM 1 DRUM EMPTY SIGNAL RAM 2 AUTO PUMP START SIGNAL RAM 1 AUTO PUMP START SIGNAL RAM 1 CONTROL BOX RAM 2 CONTROL BOX AUTO CHANGEOVER PANEL ...

Page 11: ...Instruction Manual Page 11 of 12 77 3240 R1 0 ...

Page 12: ...Instruction Manual Page 12 of 12 77 3240 R1 0 ...

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